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Deposition of carbon nanotubes on si nanowires by chemical vapor deposition

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Deposition of carbon nanotubes on Si nanowires by chemical

vapor deposition

Center of Super-Diamond & Advanced Films (COSDAF) and Department of Physics & Mater Sci., City University of Hong Kong,

83 Tat Chee Avenue, Kowloon, Hong Kong, China

Received 19 July 2000

Abstract

By using a hot ®lament chemical vapor deposition (HFCVD) method, deposition of carbon on Si nanowires (Si NWs) has been studied Multi-walled carbon nanotubes (CNTs) were found to form on the surfaces of Si NWs at 900°C with a good surface coverage and adherence However, as the temperature of deposition increased to 1000°C, Si cores tended to transform into b-SiC cores and the carbon layers grown on b-SiC cores were distorted When the temperature

of deposition was as high as 1100°C, the carbon layers bucked openly to form many feather-like carbon sheets sprouting from the surface of the nanowires A mixture of large carbon sheets and b-SiC nanowires was formed when the temperature was over 1300°C Ó 2000 Elsevier Science B.V All rights reserved

1 Introduction

Carbon nanotubes (CNTs) [1] and Si

nano-wires (SiNWs) [2,3] have attracted considerable

attention in recent years because they have

demonstrated the potential to make a major

con-tribution to a variety of nanotechnological

applications [4±6] It leads to speculations that the

modi®cation and combination of these two kinds

of nanomaterials, such as ®lling CNTs with silicon

or coating Si NWs with CNTs, will be more

ro-bust and result in an even more diverse range of

applications Up to date, a composite of CNTs

with SiNWs in longitudinal has been synthesized

[7] However, a composite of these two materials

in transversal has not been reported Only CNTs

sheathed on other materials including in situ growth in carbon gas mixtures and capillarity-driven ®lling of open nanotubes by liquid reagents have been reported as nanocables [8±11] It should

be noticed that the percentage of ®lled nanocables was practically either very low [9,11] or with very small length to diameter ratios [10,11] More re-cently, we have reported a new oxide-assisted growth method by which high-purity SiNWs can

be synthesized in large scale from a mixture of Si and SiO2 powders or from pure SiO powder [12± 15] This supplied a good as-grown nanoscale materials to synthesize a composite of CNTs and SiNWs in transversal Here, we report the syn-thesis of this composite material by a hot ®lament chemical vapor deposition (HFCVD) method The results provided a way to make CNTs coat

on SiNWs or SiC nanowires for further applica-tions in both nanoscale electronic devices and composite materials

Chemical Physics Letters 330 (2000) 48±52

www.elsevier.nl/locate/cplett

* Corresponding author Fax: +852-2784-4696.

E-mail address: apannale@cityu.edu.hk (S.T Lee).

0009-2614/00/$ - see front matter Ó 2000 Elsevier Science B.V All rights reserved.

PII: S 0 0 0 9 - 2 6 1 4 ( 0 0 ) 0 1 0 8 4 - 8

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2 Experimental

The as-grown Si NWs used in the present

ex-periment were produced by excimer pulsed laser

ablation of a target made of a mixture of Si and

SiO2powders under 9  104 Pa Ar atmosphere at

1200°C The experimental details were the same

as those reported in our previous paper [3] The

experimental apparatus employed for coating the

Si NWs by CNTs was a bell-jar shaped

RF-plasma HFCVD system One of the RF

elec-trodes made of a Mo sheet parallel to the ®lament

was used as the substrate holder This sheet was

grounded supporter by putting it on a quartz

plate The other RF electrode was placed 4 cm

above The ®lament was placed between these two

RF electrodes The distance between the substrate

and the ®lament could be adjusted The as-grown

SiNWs were put on a silicon sheet as a substrate

100 sccm gas ¯ow rate with 8% of methane in

hydrogen was fed from above the ®lament toward

SiNWs The electrodes were supplied with a 13.56

MHz RF power source through a L±C matching

network First, the amorphous silica outerlayer of

the as-grown SiNWs was removed by RF plasma

for 120 min with 300 W plasma power under 1:5  102 Pa gas pressure at 300°C substrate temperature Then, the pre-carbonized tungsten

®lament above the substrate surface was electri-cally heated to 2100°C The temperature of the substrate was measured to be 900°C The carbon deposition on SiNWs was carried out at 3  103

Pa for 10 h

3 Results and discussions The as-grown SiNWs used in this experiment for carbon coating were of high purity with a whitish yellow color Transmission electron mi-croscope (TEM) image showed the nanowires to have primarily smooth and uniform wire-like structures (Fig 1a) The average diameter was at

15 nm Their lengths could extend up to a few millimeters with nearly the same diameter throughout the length The structure of the nanowires was con®rmed to consist of a crystalline

Si core and a silica outerlayer by using selected-area electron di€raction (SAED) pattern (inset of Fig 1a) and high resolution transmission electron microscope (HREM) (Fig 1b)

Fig 1 (a) TEM image of the as-grown SiNWs Inset is a SAED pattern; (b) HREM image of a typical SiNW.

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After the deposition, the color of the nanowires

changed to black Fig 2a showed the morphology

of carbon coated on SiNWs as observed with

scanning electron microscopy (SEM) It can be

seen that the nanowires remained as a web on the

Si substrate Some carbon particles were also

found to co-exist during the carbon coating

pro-cesses Fig 2b showed a TEM image of the same

sample and its corresponding SAED pattern The

di€raction rings of crystalline cubic Si and b-SiC

could be identi®ed

High resolution TEM images revealed that Si

NW with carbon coating consisted of a single

crystalline Si core and a sheath of carbon

muti-layers with an inter-layer spacing of 0.34 nm

(Fig 3a) The multi-walled CNTs showed good

uniformity and adherence to the Si core However,

there were also some disturbed interface areas of

CNTs and SiNWs The original silicon dioxide

layer on the Si core disappeared, presumably due

to the etching e€ect of atomic hydrogen in the

plasma Fig 3b showed a nanowire with the b-SiC

core and a sheath of only a few carbon layers It

had been noticed that two kinds of nanowires shown in Fig 3a, b were from the same specimen This case was owing to the poor thermal contact between the nanowires themselves and also with the Si substrate So the temperatures of individual nanowires were dicult to be kept uniform during the carbon deposition process

When the substrate temperature was increased

to 1100°C, electron di€raction revealed that the cores of the nanowires were transformed to b-SiC completely It could be seen from the electron di€raction pattern in the right bottom corner of Fig 4a The carbon layers could not self-organize into nanotubes completely and bucked to form many feather-like sheets on the nanowire surface,

as shown in the upper image in Fig 4a A typical nanowire in high magni®cation was shown more clearly in the left bottom image in Fig 4a As the deposition temperature increased to 1300°C, the coated carbon grew to become large carbon sheets,

as shown in the bottom image in Fig 4b Even the nanowires were completely carbonized and mixed into a lot of carbon sheets to form a mixture of

Fig 2 (a) SEM image of the web-like product; (b) corresponding TEM image and SAED pattern.

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b-SiC nanowires and graphitic carbon, as shown in

the top image in Fig 4b

The characteristics of carbon deposition on the

crystalline Si NW can be envisaged to be

con-trolled by both a template e€ect for the formation

of tube-like carbon shell structure and a

carbon-ization e€ect for the transformation of Si NWs to

SiC nanowires At a relatively low substrate

tem-perature (900°C), the deposition rate of carbon

on the surface of Si NWs was slow and if a carbon

nucleation happened on a nanowire surface, it was

possible that a carbon tube-like network formed

around the nanowire As the diameters of the

nanowires were very small, tube-like carbon

structures were more stable than any other bulk

carbon structures However, if the substrate

tem-perature was high enough (1000°C) so that SiC

can be formed by carbon atoms di€using into the

Si NWs, CNTs could not be formed very well on

the surface of nanowires because of both the

volume change of the nanowires and breaking of the carbon network sheathed on the nanowires When the substrate temperature was relatively high (>1100°C), a mixture of graphitic carbon and SiC nanowires was formed because of both the carbonization of the nanowires and the fast carbon deposition to form the carbon-like structure

4 Conclusions

In summary, CNTs encapsulated crystalline SiNWs were synthesized by the HFCVD method

At 900°C, carbon multilayers were formed on the surface of carbonized Si NWs At a higher reaction temperature (1000°C), the silicon cores reacted with carbon and transformed into b-SiC cores Carbon shells formed on the SiC core were not as uniform as those on the Si core As the substrate temperature increased further to 1100°C,

Fig 3 (a) HRTEM image of a nanowire consisting of a crystalline Si core and a sheath of multi-walled CNTs; (b) a nanowire with a part of the core transformed into b-SiC and coated with a sheath of CNTs.

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feather-like carbon sheets sprouting from the

sur-face of the nanowires were formed At an even

higher deposition temperature (1300°C), a mixture

of carbon pieces with b-SiC nanowires was

ob-tained

Acknowledgements

The authors wish to thank Prof F.H Li and

Prof X.F Duan for useful discussions This work

is supported by the Research Grants Council of

Hong Kong (Project no 9040365)

References

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Fig 4 (a) TEM image of the nanowires with carbon deposition at 1100°C, and a higher magni®cation image of a single nanowire in the same sample at the left bottom corner and the corresponding SEAD pattern at the right bottom corner; (b) TEM image of the nanowires with carbon deposition at 1300°C and the higher magni®cation image of a part of the sample in the upper image.

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