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Trang 1Carbon-assisted synthesis of silicon nanowires
Chemistry and Physics of Materials Unit and CSIR Centre of Excellence in Chemistry, Jawaharlal Nehru Centre for Advanced Scientific Research, Jakkur P.O., Bangalore 560 064, India
Received 18 September 2003 Published online: 4 November 2003
Abstract
Carbon-assisted synthesis of silicon nanowires has been accomplished with silicon powders as well as solid sub-strates The method involves heating an intimate mixture of silicon powder and activated carbon or a carbon coated solid substrate in argon at 1200–1350°C, and yields abundant quantities of crystalline nanowires Besides being simple, the method eliminates the use of metal catalysts
Ó 2003 Elsevier B.V All rights reserved
1 Introduction
There has been intense research activity in the
area of inorganic nanowires and nanotubes in the
last few years [1–3] Thus, nanowires of a variety
of inorganic materials including oxides, nitrides
and chalcogenides have been synthesized and
characterized In particular, silicon nanowires
(SiNWs) have received considerable attention and
several methods have been employed for their
synthesis These include thermal evaporation of Si
powder [4], vapor–liquid–solid method involving
liquid metal solvents with low solubility for Si [5],
laser ablation [6,7], and the use of silicon oxide in
mixture with Si [8,9] SiO2-sheathed crystalline
SiNWs have been obtained by heating Si–SiO2
mixtures [10] It has been recently reported that
enhanced yields of SiNWs are obtained by heating
a Si substrate coated with carbon nanoparticles at
1050 °C under vacuum [11] We consider the role
of carbon to be as in other carbothermal methods
of synthesizing nanowires of oxides, nitrides and other materials, involving a vapor–solid mecha-nism wherein carbon reacts with the oxide proba-bly producing a suboxide-type species As part of our program on the carbothermal synthesis of in-organic nanowires [12–14], we have been investi-gating carbon-assisted synthesis of SiNWs In this article, we report our important findings, which are of relevance to the vapor–solid and oxide-assisted growth of SiNWs
2 Experimental The synthesis of SiNWs has been carried out by employing the following procedures Procedure (i)
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Corresponding author Fax: +91-80-8462760.
E-mail address: cnrrao@jncasr.ac.in (C.N.R Rao).
0009-2614/$ - see front matter Ó 2003 Elsevier B.V All rights reserved.
doi:10.1016/j.cplett.2003.09.142
Trang 2involved the solid state synthesis in which silicon
powder (Aldrich Chemicals) was finely ground
with activated carbon, keeping the molar ratio of
Si to C at 1:1 or 1:0.5 The activated carbon was
prepared by decomposing polyethylene glycol (600
units) in argon atmosphere at 700°C for 3 h The
finely ground mixture was taken in an alumina
boat and heated at 1200°C for 3 h in a mixture of
Ar (50 sccm; sccm, standard cubic centimeter per
minute) and H2 (20 sccm) The reaction was also
carried out under similar conditions in the absence
of carbon to verify whether carbon plays a role in
the formation of the nanowires Procedure (ii) was
similar to (i), except that the reactants were heated
in an Ar atmosphere (without any H2) The
product obtained was grey or white in color and
was collected as fine powders
In procedure (iii), a silicon substrate was used
as the source of silicon The Si(1 0 0) substrates
were cleaned by ultrasonication in distilled water
Amorphous carbon was sputtered on the
sub-strates using a JEOL JEE-400 vacuum evaporator,
with a sputtering time of 0.5–1 min The
carbon-coated Si substrates were heated to 1350°C for 3 h
in an atmosphere of Ar/H2 (25 sccm each) The
product formed as a layer on the substrate was
grey or white in color A blank run with the
sili-con substrate without any sputtered carbon was
carried out under similar conditions
X-ray diffraction (XRD) patterns of the
prod-ucts were recorded using a Seifert instrument with
Cu Ka radiation Scanning electron microscope
(SEM) images were obtained with a Leica S-440-i
microscope Transmission electron microscopic
(TEM) images were obtained with a JEOL (JEM
3010) operating with an accelerating voltage of 300
kV Powder samples for TEM were dispersed in
CCl4 using an ultrasonic bath, and a drop of the
suspension placed on a copper support grid
cov-ered with holey carbon film
3 Results and discussion
Heating silicon powder at 1200 °C, in the
ab-sence of any activated carbon, yields a small
pro-portion of SiNWs In Fig 1a, we show a typical
SEM image of the product of such a reaction to
illustrate the poor yield of SiNWs When the re-action was carried out in the presence of activated carbon (Si:C, 1:1) by procedure (i), we obtained nanowires in a good yield, as can be visualized in the SEM image in Fig 1b These have diameters ranging from 75–350 nm, with lengths of a few microns The XRD pattern of the product shown
in Fig 2a matches with that of bulk silicon of cubic structure (JCPDS file: 27-1702) There is a minor peak (with asterisk) which is attributed to the surface silicon oxide, since SiNWs undergo oxidation upon exposure in air Due to the high surface-to-volume ratio of the nanowires, a prominent surface oxide layer is generally present
We, however, see no reflections due to carbide and other impurity phases Along with the nanowires,
we also obtain Si nanojunctions, as shown in the low-magnification TEM image in Fig 3a The junction has a Y-shape, with arms of a uniform width of 200 nm, and a length of a few microns Careful studies of the TEM images and electron diffraction data may unravel the nature of the junction
In Fig 1c, we show the SEM image of the SiNWs obtained by procedure (i) with Si:C ratio of 1:0.5 The nanowires have diameters between 75 and 600 nm with lengths up to tens of microns The TEM image presented in Fig 3b reveals that the nanowires have a crystalline core and an amorphous sheath The diameter of the crystalline core is 40 nm and the thickness of the sheath is around 17 nm The amorphous sheath serves as a protective layer to the underlying crystalline sili-con core The amorphous sheath is of silica, formed by surface oxidation The selected area electron diffraction, given in the inset of Fig 3b, indicates the core to be of cubic silicon The XRD pattern of the product, given in Fig 2b, is char-acteristic of cubic silicon with a small impurity of silica
Reaction of silicon powder with activated car-bon in the absence of H2, by procedure (ii), yielded abundant quantities of SiNWs The product ob-tained consisted of grey and white portions The grey portion comprised SiNWs with diameters of
50 nm as shown in the SEM image in Fig 1d The length of the nanowires was several tens of microns Shown in the inset of Fig 1d is the SEM
Trang 3image of the white portion of the product These nanowires have diameters ranging from 50 to 700
nm, with several tens of microns in length A low-magnification TEM image of the nanowires is shown in Fig 3c The nanowires are highly crys-talline as can be seen from the high-resolution transmission electron microscope (HREM) image
in Fig 3d The lattice spacing between the fringes
is 0.31 nm, corresponding to the (1 1 1) planes of silicon The crystallinity of the nanowires is con-siderably higher when only argon was used instead
of a mixture of argon and hydrogen The role of hydrogen in promoting the amorphization of sili-con is well-known [15,16]
In order to show the versatility of this method,
we have investigated the formation of SiNWs by heating silicon substrates coated with carbon, by procedure (iii) In the absence of carbon, we ob-tained very few SiNWs, as shown in the SEM
Fig 1 SEM images of (a) the product of the reaction of silicon powder obtained by procedure (i) in the absence of carbon, (b) SiNWs obtained by procedure (i) with a Si:C ratio of 1:1, (c) SiNWs obtained by procedure (i) with Si:C ratio of 1:0.5 and (d) SiNWs obtained
in the grey portion of the sample synthesized by procedure (ii) Inset shows the nanowires obtained in the white portion.
Fig 2 XRD patterns of SiNWs obtained by procedure (i) with
a Si:C ratio of (a) 1:1 and (b) 1:0.5.
Trang 4image in Fig 4a On carrying out the reaction with
sputtered carbon, the yield of SiNWs improves
considerably, as can be seen from the SEM image
in Fig 4b The nanowires have diameters in the
range of 50–300 nm
The formation of SiNWs in the presence of
carbon can be explained as follows Silicon is
generally covered by an oxide layer The oxide
layer gets reduced by carbon into silicon monoxide
by the reaction
SixO2þ C ! SixOþ CO ðx > 1Þ ð1Þ
Crystalline silicon, formed in step (3), nucleates and grows perpendicular to the (1 1 1) direction to form the nanowires Similar reactions have been proposed for the oxide-assisted synthesis of SiNWs [7], although the monoxide type species is generated by other means
4 Conclusions SiNWs have been obtained by reacting silicon powder or silicon substrates with carbon in an inert atmosphere Carbothermal reduction of the silica layer covering Si generates crystalline SiNWs with high aspect ratios The method is convenient and inexpensive for the synthesis of Si nanowires, devoid of metallic impurities
Fig 3 (a) TEM image of a Si nanojunction obtained by procedure (i) with Si:C ratio of 1:1 (b) TEM image of a nanowire obtained by procedure (i) with Si:C ratio of 1:0.5 Inset is the SAED pattern (c) TEM image of the white portion of the sample obtained by procedure (ii) (d) HREM image of a single nanowire obtained in the white portion of the sample synthesized by procedure (ii) The white arrow indicates the direction of growth of the nanowire.
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Fig 4 SEM images of SiNWs obtained with a Si substrate by
procedure (iii) (a) in the absence of carbon and (b) with carbon
sputtered on the surface.