Delta inverter CP2000 manual

Remove the MOV-PLATE by hands, no screws need to be loosen Isolating main power from ground: When the power distribution system of the AC motor drive is a floating ground system IT or an

Delta Fan / Pump Vector Control Drive

CP2000 Series User Manual

Industrial Automation Headquarters

Delta Electronics, Inc

Taoyuan Technology Center

18 Xinglong Road, Taoyuan District,

Taoyuan City 33068, Taiwan (R.O.C.)

TEL: 886-3-362-6301 / FAX: 886-3-371-6301

Asia

Delta Electronics (Jiangsu) Ltd.

Wujiang Plant 3

1688 Jiangxing East Road,

Wujiang Economic Development Zone

Wujiang City, Jiang Su Province,

People's Republic of China (Post code: 215200)

TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290

Delta Greentech (China) Co., Ltd.

238 Min-Xia Road, Pudong District,

Delta Electronics (Korea), Inc.

1511, Byucksan Digital Valley 6-cha, Gasan-dong,

Geumcheon-gu, Seoul, Korea, 153-704

TEL: 82-2-515-5303 / FAX: 82-2-515-5302

Delta Electronics Int’l (S) Pte Ltd

4 Kaki Bukit Ave 1, #05-05, Singapore 417939

TEL: 65-6747-5155 / FAX: 65-6744-9228

Delta Electronics (India) Pvt Ltd.

Plot No 43 Sector 35, HSIIDC

Gurgaon, PIN 122001, Haryana, India

TEL : 91-124-4874900 / FAX : 91-124-4874945

Americas

Delta Products Corporation (USA)

Raleigh Office

P.O Box 12173,5101 Davis Drive,

Research Triangle Park, NC 27709, U.S.A.

TEL: 1-919-767-3800 / FAX: 1-919-767-8080

Delta Greentech (Brasil) S.A

Sao Paulo Office

Rua Itapeva, 26 - 3° andar Edificio Itapeva One-Bela Vista

D AN GER

made

 Even if the power has been turned off, a charge may still remain in the DC-link capacitors with hazardous voltages before the POWER LED is OFF Please do not touch the internal circuit and components

 There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity Please do not touch these components or the circuit boards before taking anti-static measures Never reassemble internal components or wiring

 Ground the AC motor drive using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed

 DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight and inflammables

be less than 10000A RMS)

 Only qualified persons are allowed to install, wire and maintain the AC motor drives

 Even if the 3-phase AC motor is stop, a charge may still remain in the main circuit terminals of the AC motor drive with hazardous voltages

 The performance of electrolytic capacitor will degrade if it is not charged for a long time It is recommended to charge the driver which is stored in no charge condition every 2 years for 3~4 hours

 Please use adjustable AC power source (ex: AC autotransformer) to charge the driver gradually to rated voltage, and should not charge it directly with rated voltage

 Pay attention to the following when transporting and installing this package (including wooden crate, wood stave and carton box)

1 If you need to sterilize, deworm the wooden crate or carton box, please do not use steamed smoking sterilization or you will damage the VFD

2 Please use other ways to sterilize or deworm

3 You may use high temperature to sterilize or deworm Leave the packaging materials in an environment of over 56ºC for 30 minutes

 It is strictly forbidden to use steamed smoking sterilization The warranty does not covered VFD damaged by steamed smoking sterilization

 Please connect the drive to a 3-phase three-wire or 3-phase four-wire Wye system to comply with UL standards

 The figures in this instruction are for reference only, they may be slightly different from your actual drive, but it will not affect your customer rights

 The content of this manual may be revised without prior notice Please consult our distributors or download the most updated version at http://www.delta.com.tw/industrialautomation

Table of Contents CHAPTER 1 INTRODUCTION … 1-1

1-1 Nameplate information……….……….1-2 1-2 Model name………1-3 1-3 Serial number……….1-3 1-4 RFI jumper……… …1-4 1-5 Dimensions……….1-7

CHAPTER 2 INSTALLATION 2-1 CHAPTER 3 UNPACKING 3-1 CHAPTER 4 WIRING 4-1 CHAPTER 5 MAIN CIRCUIT TERMINALS 5-1

5-1 Specifications of Control Terminal 5-4 5-2 Remove the Terminal Block 5-7

CHAPTER 6 CONTROL TERMINALS 6-1

6-1 Remove the Cover for Wiring 6-4 6-2 Specifications of Control Terminal………… 6-6 6-3 Remove the Terminal Block 6-8

CHAPTER 7 OPTIONAL ACCESSORIES 7-1

7-1 Brake Resistors and Brake Units Selection Chart 7-2 7-2 Non-fuse Circuit Breaker 7-7 7-3 Fuse Specification Chart 7-9 7-4 AC/DC Reactor 7-11 7-5 Zero Phase Reactors 7-36 7-6 EMC Filter 7-39 7-7 Digital Keypad 7-51 7-8 Panel Mounting … 7-55 7-9 Conduit Box Kit 7-57 7-10 Fan Kit 7-34 7-11 Flange Mounting Kit 7-79 7-12 USB/RS-485 Communication Interface IFD6530… 7-94

CHAPTER 8 OPTION CARDS 8-1

8-7 CMC-DN01 (Communication Extension Card) 8-17 8-8 CMC-EIP01 8-20 8-9 EMC-COP01 (Communication Extension Card) 8-25 8-10 EMC-BPS01 (24V Power Extension Card) 8-27

CHAPTER 9 SPECIFICATIONS 9-1

9-1 230V Series……… 9-2 9-2 460V Series……… 9-3 9-3 575V Series……… 9-5 9-4 690V Series……… 9-6 9-5 Environment for Operation, Storage and Transportation……… 9-8 9-6 Specification for Operation Temperature and Protection Level…… 9-9 9-7 Derating of ambient temperature and altitude……… 9-10

CHAPTER 10 DIGITAL KEYPAD 10-1

10-1 Descriptions of Digital Keypad ……… 10-2 10-2 Function of Digital Keypad KPC-CC01 10-5 10-3 TPEditor Installation Instruction 10-20 10-4 Fault Code Description of Digital Keypad KPC-CC01 10-29 10-5 Unsupported Functions when using TPEditior on KPC-CC01 Keypad 10-33

CHAPTER 11 SUMMARY OF PARAMETERS 11-1 CHAPTER 12 DESCRIPTIONS OF PARAMETER SETTING 12-1 CHAPTER 13 WARNING CODES 13-1 CHAPTER 14 FAULT CODES AND DESCRIPTIONS 14-1 CHAPTER 15 CANOPEN OVERVIEW 15-1

15-1 CANopen Overview……… 15-3 15-2 Wiring for CANopen……… 15-6 15-3 CANopen Communication Interface Description……… 15-7 15-4 CANopen Supporting Index …… 15-17 15-5 CANopen Fault Code ……… 15-23 15-6 CANopen LED Function……… 15-31

CHAPTER 16 PLC FUNCTION APPLICATIONS 16-1

16-1 PLC Summary……… 16-2

16-9 Explanation of various PLC speed mode controls……… 16-134 16-10 Internal communications main node control 16-136 16-11 Modbus remote IO control applications (use MODRW) 16-140 16-12 Calendar functions……… 16-147

CHAPTER 17 INTRODUCTION TO BACnet 17-1 CHAPTER 18 SAFE TORQUE OFF FUNCTION 18-1 APPENDIX A PUBLICATION HISTORY A-1

Application Control Board: V2.03

Keypad: V1.10

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After receiving the AC motor drive, please check for the following:

1 Please inspect the unit after unpacking to assure it was not damaged during shipment

2 Make sure that the part number printed on the package corresponds with the part number indicated

on the nameplate

3 Make sure that the voltage for the wiring lie within the range as indicated on the nameplate

4 When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and output terminals ”U/T1, V/T2, W/T3” are correct to prevent drive damage

5 When power is applied, select the language and set the parameter groups via the digital keypad (KPC-CC01)

1-1 Nameplate Information:

1-3 Serial Number:

007CPDAJ T 14 30 0002

Abbreviation of the Model Name Production Factory

Production Sequence: Number 2

T: Taoyuan, W: Wujiang, S: Shanghhai

230V, 3-Phas e, 1H P(0.75 kW)

RFI Jumper: The AC motor drive may emit the electrical noise The RFI jumper can enable internal filter to suppress the interference (Radio Frequency Interference) on the power line

Frame A~C

Screw Torque: 8~10kg-cm[6.9-8.7 lb -in.]

Loosen the screws and remove the MOV-PLATE Fasten the screws back to the original position after MOV-PLATE is removed

Remove the MOV-PLATE by hands, no screws need to be loosen

Isolating main power from ground:

When the power distribution system of the AC motor drive is a floating ground system (IT) or an asymmetric ground system (TN), the RFI jumper must be removed After removing RFI jumper, cuts off the internal RFI capacitor (filter capacitor) between the system's frame and the central circuits to avoid damaging the central circuits and (according to IEC 61800-3) reduce the ground leakage current

Important points regarding ground connection

 To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the Power Regenerative Unit must be properly grounded during installation

 The diameter of the cables must meet the size specified by safety regulations

 The shielded cable must be connected to the ground of the Power Regenerative Unit to meet safety regulations

 The shielded cable can only be used as the ground for equipment when the aforementioned points are met

 When installing multiple sets of Power Regenerative Units, do not connect the grounds of the Power Regenerative Units in series As shown below

G rou nd termin al

 After turning on the main power, do not remove the RFI jumper while the power is on

 Make sure the main power is turned off before removing the RFI jumper

 Cutting the RFI short-circuit cable will also cut off the conductivity of the capacitor Gap discharge may occur once the transient voltage exceeds 1000V

If the RFI jumper is removed, there will no longer be reliable electrical isolation In other words, all controlled input and outputs can only be seen as low-voltage terminals with basic electrical isolation Also, when the internal RFI capacitor is cut off, the AC motor drive will no longer be electromagnetic compatible

 The RFI jumper may not be removed if the main power is a grounded power system

 The RFI jumper may not be removed while conducting high voltage tests When conducting a high voltage test to the entire facility, the main power and the motor must be disconnected if leakage current is too high

Floating Ground System (IT Systems)

A floating ground system is also called IT system, ungrounded system, or high impedance/resistance (greater than 30Ω) grounding system

 Disconnect the ground cable from the internal EMC filter

 In situations where EMC is required, check whether there is excess electromagnetic radiation affecting nearby low-voltage circuits In some situations, the adapter and cable naturally provide enough suppression If in doubt, install an extra electrostatic shielded cable on the power supply side between the main circuit and the control terminals to increase security

 Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus connecting power input to ground This is very dangerous and can easily damage the AC motor drive Asymmetric Ground System (Corner Grounded TN Systems)

Caution: Do not cut the RFI jumper while the input terminal of the AC motor drive carries power

In the following four situations, the RFI jumper must be removed This is to prevent the system from grounding through the RFI capacitor, damaging the AC motor drive

RFI jumper must be removed

1 Grounding at a corner in a triangle configuration

L1

2 Grounding at a midpoint in a polygonal configuration

L1

reduces electromagnetic radiation In a situation with

higher requirements for electromagnetic compatibility, and

using a symmetrical grounding power system, an EMC

filter can be installed As a reference, the diagram on the

right is a symmetrical grounding power system

L2L3L1

Frame A

VFD007CP23A-21; VFD015CP23A-21; VFD022CP23A-21; VFD037CP23A-21; VFD055CP23A-21; VFD007CP43A-21; VFD015CP43B-21; VFD022CP43B-21; VFD037CP43B-21; VFD040CP43A-21; VFD055CP43B-21; VFD075CP43B-21; VFD007CP4EA-21; VFD015CP4EB-21; VFD022CP4EB-21; VFD037CP4EB-21; VFD040CP4EA-21; VFD055CP4EB-21; VFD075CP4EB-21; VFD015CP53A-21; VFD022CP53A-21; VFD037CP53A-21

VFD075CP23A-21; VFD110CP23A-21; VFD150CP23A-21; VFD110CP43B-21; VFD150CP43B-21; VFD185CP43B-21; VFD110CP4EB-21; VFD150CP4EB-21; VFD185CP4EB-21; VFD055CP53A-21; VFD075CP53A-21; VFD110CP53A-21; VFD150CP53A-21

Detail A (Mounting Hole)

Detail B (Mounting Hole)

VFD185CP23A-21; VFD220CP23A-21; VFD300CP23A-21; VFD220CP43A-21; VFD300CP43B-21; VFD370CP43B-21; VFD220CP4EB-21; VFD300CP4EB-21; VFD370CP4EB-21; VFD185CP63A-21; VFD220CP63A-21; VFD300CP63A-21; VFD370CP63A-21

Detail A (Mounting Hole)

Detail B (Mounting Hole)

See Detail A

See Detail B

Unit: mm [inch]

D0-1: VFD450CP43S-00; VFD550CP43S-00

S1S1

DETAIL A(MOUNTING HOLE)

DETAIL B(MOUNTING HOLE)

WW1

D0-2 VFD450CP43S-21; VFD550CP43S-21

WW1

DETAIL A(MOUNTING HOLE)

DETAIL B(MOUNTING HOLE)

1

233

2

1

Unit: mm [inch]

D1:

VFD370CP23A-00; VFD450CP23A-00; VFD750CP43B-00; VFD900CP43A-00; VFD450CP63A-00;

VFD550CP63A-00

W W1

S1 S1

Se e Deta il A

De ta il A (Moun ting Hole )

D etai l B (Mounting Hole )

Unit: mm [inch]

D1 [12.99] 330.0 - [10.83]275.0 [11.22] 285.0 [21.65]550.0 [20.67]525.0 [19.37]492.0 107.2[4.22] [0.63]16.0 [0.43]11.0 [0.71] 18.0 - - -

D2:

VFD370CP23A-21; VFD450CP23A-21; VFD750CP43B-21; VFD900CP43A-21; VFD450CP63A-21; VFD550CP63A-21

W W1

1

2 3

S1 S1

See Detail A

Detail A(Mounting Hol e)

Detail B(Mounting H ole)

Unit: mm [inch]

E1:

VFD550CP23A-00; VFD750CP23A-00; VFD900CP23A-00; VFD1100CP43A-00; VFD1320CP43B-00; VFD750CP63A-00; VFD900CP63A-00; VFD1100CP63A-00; VFD1320CP63A-00

W1 W

D etai l B (Mou ntin g Hol e)

Unit: mm [inch]

370.0 300.0 335.0 589.0 560.0 528.0 143.0 18.0 13.0 18.0

E2:

VFD550CP23A-21; VFD750CP23A-21; VFD900CP23A-21; VFD1100CP43A-21; VFD1320CP43B-21; VFD750CP63A-21; VFD900CP63A-21; VFD1100CP63A-21; VFD1320CP63A-21

W1 W

D 1 D

Unit: mm [inch]

Detail A (Mounting Hole)

Detail B (Mounting Hole)

DD1

1

See Deta il A

See Deta il B

Deta il A (Mo unti ng Hole)

Detai l B (Mo unti ng Hol e)

Unit: mm [inch]

G1:

VFD2200CP43A-00; VFD2800CP43A-00; VFD2500CP63A-00; VFD3150CP63A-00

W1 W

Unit: mm [inch]

G1 [19.69] 500.0 - [15.63] 397.0 [217.32] 440.0 1000.0[39.37] [37.91]963.0 [35.97]913.6 [0.51]13.0 [1.04]26.5 [1.06] 27.0 - - -

G2:

VFD2200CP43A-21; VFD2800CP43A-21; VFD2500CP63A-21; VFD3150CP63A-21

W1 W

Unit: mm [inch]

500.0 1240.2 397.0 440.0 1000.0 963.0 913.6 13.0 26.5 27.0 22.0 34.0 117.5

H1:

VFD3150CP43A-00; VFD3550CP43A-00; VFD4000CP43A-00; VFD5000CP43A-00

Unit: mm [inch]Frame W H D W1 W2 W3 W4 W5 W6 H1 H2 H3 H4 H1 [27.56] 700.0 1435.0 [56.5] [15.67] 398.0 630.0 [24.8] [11.42]290.0 - - - - 1403.0 [55.24] 1346.6 [53.02] - -

H2:

VFD3150CP43C-00; VFD3550CP43C-00; VFD4000CP43C-00; VFD5000CP43C-00

Unit: mm [inch]Frame W H D W1 W2 W3 W4 W5 W6 H1 H2 H3 H4

H3:

VFD3150CP43C-21; VFD3550CP43C-21; VFD4000CP43C-21; VFD5000CP43C-21

Unit：mm [inch]

Frame H

H1:

VFD4000CP63A-00; VFD4500CP63A-00; VFD5600CP63A-00; VFD6300CP63A-00

W W2

D

D1 S3 See Detail A

S1

S2 Detail A (Mounting Hole)

H3

W3 W2 See Detail B

S1 Detail B (Mounting Hole)

W5 W6

D5 D6 D6

W1

D1 S3

1

3

2 1

Detail C (Mounting Hole)

H3

W3 W2 See Detail B

S1 Detail B (Mounting Hole)

Unit: mm [inch]

KPC-CC01

 Install the AC motor drive in Pollution Degree 2 environments only: normally only nonconductive pollution occurs and temporary conductivity caused by condensation is expected

The appearances shown in the following figures are for reference only

Airflow direction: Inflow Outflow Distance

Single drive installation(Frame A~H)

Figure 2-1

Side-by-side horizontal installation (Frame A~C)

Figure 2-2

Multiple drives, single side-by-side

horizontal installation (Frame G, H)

Figure 2-3

installation (Frame D0, D, E, F)

Install metal separation between the

drives

Figure 2-4

Multiple drives side-by-side vertical installation (Frame A~H )

Ta: Frame A~G Ta*: Frame H

When installing one AC motor drive below another one (top-bottom installation), use a metal separation between the drives to prevent mutual heating The temperature measured at the fan’s inflow side must

be lower than the temperature measured at the operation side If the fan’s inflow temperature is higher, use a thicker or larger size of metal separator Operation temperature is the temperature measured at

50 mm away from the fan’s inflow side (As shown in the figure below)

Figure 2-5

Minimum mounting clearance

Frame A VFD022CP23A-21; VFD022CP43B/4EB-21; VFD037CP23A-21; VFD037CP43B/4EB-21;

VFD040CP43A/4EA-21; VFD055CP23A-21; VFD055CP43B/4EB-21; VFD075CP43B/4EB-21; VFD015CP53A-21; VFD022CP53A-21; VFD037CP53A-21

Frame B

VFD075CP23A-21; VFD110CP23A-21; VFD110CP43B/4EB -21; VFD150CP23A-21;

VFD150CP43B/4EB -21; VFD185CP43B/4EB -21; VFD055CP53A-21; VFD075CP53A-21;

VFD110CP53A-21; VFD150CP53A-21 Frame C

VFD185CP23A-21; VFD220CP23A-21; VFD220CP43A/4EA -21; VFD300CP23A-21;

VFD300CP43B/4EB -21; VFD370CP43B/4EB -21; VFD185CP63A-21; VFD220CP63A-21;

VFD300CP63A-21; VFD370CP63A-21 Frame D0 VFD450CP43S-00; VFD550CP43S-00; VFD450CP43S-21; VFD550CP43S-21

Frame D VFD370CP23A-00/23A-21; VFD450CP23A-00/23A-21; VFD750CP43B-00/43B-21;

VFD900CP43A-00/43A-21; VFD450CP63A-00/63A-21; VFD550CP63A-00/63A-21;

Frame E

VFD550CP23A-00/23A-21; VFD750CP23A-00/23A-21; VFD900CP23A-00/23A-21;

VFD1100CP43A-00/43A-21; VFD1320CP43B-00/43B-21; VFD750CP63A-00/63A-21;

VFD900CP63A-00/63A-21; VFD1100CP63A-00/63A-21; VFD1320CP63A-00/63A-21;

Frame F VFD1600CP43A-00/43A-21; VFD1850CP43B-00/43B-21; VFD1600CP63A-00/63A-21;

VFD2000CP63A-00/63A-21 Frame G VFD2200CP43A-00/43A-21; VFD2800CP43A-00/43A-21; VFD2500CP63A-00/63A-21;

VFD3150CP63A-00/63A-21 Frame H

※ The mounting clearances stated in the figure are for installing the drive in

an open area To install the drive in a confined space (such as cabinet or electric box), please follow the following three rules: (1) Keep the minimum mounting clearances (2) Install a ventilation equipment or an air conditioner to keep surrounding temperature lower than operation temperature (3) Refer to parameter setting and set up Pr 00-16, Pr.00-17, and Pr 06-55

※ The following table shows the heat dissipation and the required air volume when installing a single drive in a confined space When installing multiple drives, the required air volume shall be multiplied by the number the drives

※ Refer to the chart (Air flow rate for cooling) for ventilation equipment design and selection

※ Refer to the chart (Power dissipation) for air conditioner design and selection

※ Different control mode will affect the derating See Pr06-55 for more information

※ Ambient temperature derating curve shows the derating status in different temperature in relation to different protection level

※ If UL Type 1 models need side by side installation, please remove top cover of Frame A~C, and please do not install conduit box of Frame D and above

※ Suitable for Installation in a Compartment Handling Conditioned Air (Plenum).

※ When installing the multiple drives, the required air volume should be

the required air volume for single drive X the number of the drives

※ The heat dissipation shown in the chart is for installing single drive in a confined space

※ When installing the multiple drives, volume of heat dissipation should be the heat dissipated for single drive X the number of the drives

※ Heat dissipation for each model is calculated by rated voltage, current and default carrier

Chapter 3 Unpacking