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Although the crystallinity of pure cellulosic Avicel plays a major role in determining the rate of hydrolysis by cellulases from Trichoderma reesei, we show that it stays constant during

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hydrolysis rate

Me´lanie Hall, Prabuddha Bansal, Jay H Lee, Matthew J Realff and Andreas S Bommarius

School of Chemical and Biomolecular Engineering, Georgia Institute of Technology, Atlanta, GA, USA

Introduction

The enzymatic hydrolysis of cellulose to glucose has

received increased interest over the last 10 years,

and growing demand for economically sustainable

biofuels indicates an urgent need for reducing the

costs associated with their production Cellulose,

a polysaccharide made by most plants, is one of the

most abundant organic compounds on Earth and

represents a major potential feedstock for the biofuels

industry However, the current enzymatic degradation

of cellulose faces major issues that prevent its wide

utilization in the production of economically

competi-tive biofuels [1–4]

Cellulose is hydrolyzed to glucose via the synergistic

action of several enzymes Endoglucanases (EC 3.2.1.4)

break down cellulose chains at random positions within the chains, whereas exoglucanases (i.e cello-biohydrolases, EC 3.2.1.91) cleave off cellobiose speci-fically from the chain ends in a processive manner [5–10] Cellobiose is subsequently converted into glucose

by b-glucosidase (EC 3.2.1.21) [7,11–14] The exo-endo synergism is easily expained by the fact that endo-glucanases provide more chain ends for cellobiohydro-lases to act upon [15–19] The hydrolysis of insoluble, solid cellulose is a heterogeneous reaction, which does not match the assumptions of kinetic models based on Michaelis–Menten kinetics [13,14,20] After an initial phase of adsorption of cellulases on cellulose, which is fast compared to hydrolysis [16,21–26], the enzymes

Keywords

Cel7A; cellulases; cellulose crystallinity;

hydrolysis; Trichoderma reesei

Correspondence

A Bommarius, School of Chemical and

Biomolecular Engineering, Georgia Institute

of Technology, 311 Ferst Drive, Atlanta,

GA 30332-0100, USA

Fax: +1 404 894 2291

Tel: +1 404 385 1334

E-mail: andreas.bommarius@chbe.gatech.edu

(Received 13 December 2009, revised 16

January 2010, accepted 18 January 2010)

doi:10.1111/j.1742-4658.2010.07585.x

The enzymatic hydrolysis of cellulose encounters various limitations that are both substrate- and enzyme-related Although the crystallinity of pure cellulosic Avicel plays a major role in determining the rate of hydrolysis by cellulases from Trichoderma reesei, we show that it stays constant during enzymatic conversion The mode of action of cellulases was investigated by studying their kinetics on cellulose samples A convenient method for reaching intermediate degrees of crystallinity with Avicel was therefore developed and the initial rate of the cellulase-catalyzed hydrolysis of cellu-lose was demonstrated to be linearly proportional to the crystallinity index

of Avicel Despite correlation with the adsorption capacity of cellulases onto cellulose, at a given enzyme loading, the initial enzymatic rate contin-ued to increase with a decreasing crystallinity index, even though the bound enzyme concentration stayed constant This finding supports the determinant role of crystallinity rather than adsorption on the enzymatic rate Thus, the cellulase activity and initial rate data obtained from various samples may provide valuable information about the details of the mecha-nistic action of cellulase and the hydrolysable⁄ reactive fractions of cellulose chains X-ray diffraction provides insight into the mode of action of Cel7A from T reesei In the conversion of cellulose, the (021) face of the cellulose crystal was shown to be preferentially attacked by Cel7A from T reesei

Abbreviations

CP ⁄ MAS, cross polarization ⁄ magic angle spinning; CrI, crystallinity index; DNS, dinitrosalicylic acid; PASC, phosphoric acid swollen cellulose.

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cleave off cellobiose and move along the same chain,

hydrolyzing glycosidic bonds until an event occurs that

terminates cleavage As the reaction proceeds to

inter-mediate degrees of conversion, the rate of the reaction

decreases dramatically, and the final part of cellulose

hydrolysis requires an inordinate fraction of the overall

total reaction time [27,28] Several factors, both

substrate- and enzyme-related, are suggested to be

responsible for this slowdown of the reaction rate but,

so far, no mechanistic explanation of the slowdown

has been validated The substrate characteristics

often implied in the slowdown of the reaction rate

include surface area, porosity, the degree of

poly-merization, crystallinity, and the overall composition

(complex substrates such as lignocellulosics versus

pure cellulose) For enzyme-related features,

deactiva-tion, inhibideactiva-tion, jamming, clogging and imperfect

processivity are often cited as causes of the slowdown

[14,29,30]

One of the most controversial theories concerns the

influence of crystallinity and the change of the degree

of crystallinity during enzymatic hydrolysis It is

accepted that the initial degree of crystallinity of

cellu-lose plays a major role as a rate determinant in the

hydrolysis reaction A completely amorphous sample is

hydrolyzed much faster than a partially crystalline

cellulose [14,31–33], which has led to the idea that

amorphous domains in a partially crystalline cellulose

sample are hydrolyzed first, leaving crystalline parts to

be hydrolyzed at the end, thus resulting in an increased

crystallinity index (CrI) and explaining the dramatic

drop in rate at higher degrees of conversion [34]

Studies to (dis)prove this phenomenon have differed

in the analytical methods employed (X-ray diffraction

versus solid state 13C-NMR), the nature of the

sub-strate used (complex lignocellulosics versus pure

cellu-lose) and the source of the hydrolytic enzymes (mostly

from Trichoderma reesei and other fungal strains) [35]

Several reviews have stated that it is difficult to

con-clude that crystallinity is a key determinant of the rate

of enzymatic hydrolysis [13,14,29] Although a

correla-tion between crystallinity and enzymatic hydrolysis

rate has already been demonstrated, controversy

remains [29] Usually, different types of cellulose with

different degrees of crystallinity are employed in these

studies, such as cotton, cotton linter, Avicel, filter

paper or bacterial cellulose [15,17,36,37] Their

cellu-lase-catalyzed degradation lead to hydrolysis rates that

were directly related to the CrI of the cellulose sample

[17,31,37–39] To correctly relate the CrI with

hydro-lysis rate, it is of prime importance to study samples

that have the same basic composition and provenance

For this reason, pure cellulose may be preferable to

complex substrates because the presence of lignin or hemicellulose may interfere with the action of cellulase and reduce accessibility, and therefore the hydrolysis rates [29,40,41]

Another important criterion related to hydrolysis rate involves the adsorption capacity of cellulases onto cellulose The rate of hydrolysis was shown to be pro-portional to the amount of adsorbed enzymes [22,25,42–44] Additionally, the difference in reactivity between a crystalline and an amorphous cellulose was found to be related to the adsorption capacity of endo-glucanases on both types of substrate [45] Further-more, the degree of crystallinity of cellulose influences adsorption at a given protein loading and the maxi-mum adsorption constant was shown to be greatly enhanced at low crystallinity indices [46] The same study concluded that the effective binding was the lim-iting parameter with respect to the hydrolysis rate in the case of cellulose with low degrees of crystallinity, despite a high adsorption constant

Amorphous cellulose has been widely used to inves-tigate cellulase activity [35,47–51] Treatment with 85% phosphoric acid to produce phosphoric acid swol-len cellulose (PASC) results in complete dissolution of the sample [52] and such treatment was shown to have

no impact on the reducing-end concentration of the cellulose sample (i.e its degree of polymerization) [53,54] However, the effect of various phosphoric acid concentrations has only been investigated across a nar-row range of acid concentrations or mainly at low con-centrations [46,55–57] Recently, Zhang et al [52] demonstrated that the concentration of phosphoric acid used to generate swollen cellulose relates to the rate of enzymatic hydrolysis by controlling the state of cellulose solubilization Hydrolysis rates were one order of magnitude lower for microcrystalline cellulose compared to amorphous cellulose This reflects the composition of highly crystalline and amorphous cellu-lose at acid concentrations of 0% and above 81%, respectively The changes in hydrolysis rate, with varia-tions in the degree of crystallinity as a result of treat-ment with various phosphoric acid concentrated solutions, are therefore of significant interest

The present study aimed to determine the role of crystallinity and adsorption in the susceptibility of cellulose to enzymatic degradation Both 13C-NMR solid-state spectroscopy and X-ray crystallography were applied to investigate the crystallinity of pure cellulose (Avicel) at different degrees of conversion by cellulases from T reesei, the most commonly studied cellulase-producing organism Complementarily, we generated cellulose (Avicel) with controlled degrees of crystallinity using phosphoric acid solutions of precisely

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calibrated concentration These pretreated cellulose

samples were employed to investigate and elucidate the

relationship between the degree of crystallinity,

adsorp-tion and the enzymatic hydrolysis rates

Results

Cellulase hydrolysis rate and cellulose

crystallinity

Various types of (ligno)cellulosic substrate are employed

in current enzymatic hydrolysis studies and thus are

a source of discrepancies in the results obtained and

the potential confusion regarding the challenging

problem of understanding the mode of action of

cellu-lase [35] The presence of hemicellulose, and especially

lignin, a strong adsorbent on cellulase, in

lignocellulo-sics, interferes with the enzymatic activity of cellulases

on cellulose [14,29,41] To avoid such interference, we

used Avicel, a commonly used, commercially and

reproducibly obtainable pure cellulose substrate with a

well-characterized structure and an average degree

of crystallinity of 60% (measured via solid state

13C-NMR)

Phosphoric acid pretreatment

First, to validate the efficiency of the phosphoric acid

pretreatment, acid-pretreated samples were hydrolyzed

with cellulases and an excess of b-glucosidase to remove

product inhibition and fully convert cellobiose to

glu-cose, and the initial hydrolysis rates were calculated in

terms of the production of glucose after a 2 min

reac-tion time As expected, the more concentrated the

phos-phoric acid solution, the higher the sugar production

(Fig 1A), so that the pretreatment procedure was

con-sidered to be efficient Samples treated with pure

phos-phoric acid solution (maximum 85%) resulted in

amorphous cellulose as demonstrated by X-ray

diffrac-tion analysis [58] (Fig 2) Furthermore, a high amount

of glucose (4.75 gÆL)1Æmin)1) was produced from the

cellulose sample pretreated with the highest

concentra-tion of acid (85%), and all of the Avicel was converted

within 2.5 h compared to the 96 h that was necessary

for untreated Avicel (data not shown)

Phosphoric acid pretreatment has been used to create

cellulose samples of various surface areas and this

parameter was found to be related to the enzymatic rate

[51] A recent study using phosphoric acid to increase

cellulose accessibility in lignocellulosics suggested the

presence of a critical point in the phosphoric acid

con-centration below which enzymatic hydrolysis was slow,

and above which cellulose was easily dissolved [59] The

results obtained in the present study (Fig 1) confirm that there is a steep change in reactivity (i.e glucose

A

B

C

Fig 1 Effect of phosphoric acid concentration on: (A) initial rate of Avicel enzymatic hydrolysis (glucose produced in the first 2 min of the reaction with cellulases); (B) CrI obtained from X-ray diffraction data and multivariate statistical analysis; (C) moisture content of cellulose samples after treatment with phosphoric acid (measure-ment performed after tightly controlled filtration and subsequent drying at 60 C) The results shown are the average of at least triplicates (duplicates for crystallinity).

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production) from 1 to 4.75 gÆL)1Æmin)1(Fig 1A) over a

narrow range of phosphoric acid content (75–80%),

and not as a step change but as a steep continuum No

further increase was observed in the range 80–85%,

which is the maximum possible phosphoric acid

con-centration, close to the 81% obtained by Moxley et al

[59] for maximum glucan digestibility Below 75%, the

glucose production rate tends to level off, with a

mini-mum being obtained with untreated Avicel (0.6 gÆL)1Æ

min)1glucose at 0% phosphoric acid)

There are several ways to measure cellulose CrI

One of the most commonly employed techniques is

X-ray diffraction where the peak height is used to

calculate the CrI [60] (Fig 2) However, the major

drawback of this analytical method stems from the

formula itself (see Materials and methods) because it

implies that amorphous cellulose gives a main

reflec-tion at 2h = 18, which, upon our analysis, is

defi-nitely not the case for the Avicel used in the present

study (rather, it is shifted to higher angle, 19.5)

Also, the absolute values thus obtained are extremely

high (> 90% for Avicel), which does not appear to

represent the structure of Avicel well, and deviates

substantially from the NMR analysis (60% for Avicel)

In addition, the literature contains a wide range of

reported values for Avicel using X-ray diffraction, in

the range 62–87.6% using the peak height method

[61–63], and from 39 to 75.3% using various other

methods [61,64,65] It should be noted, however, that different drying methods are often being employed, which also may add to the reported variations in absolute crystallinity values Under our conditions, no satisfactory resolution of the C4 carbon signals in NMR analysis could be obtained below a certain degree of crystallinity and within a reasonable acquisi-tion time, so that X-ray diffracacquisi-tion was used as an alternative to map the full crystallinity spectrum Given the drawbacks of the peak intensity method [60,66,67], we have developed a new method to obtain consistent CrI values using multivariate statistical analysis applied to X-ray diffraction spectra [58] Figure 1B shows that the CrI closely tracks the breakthrough behavior of reactivity (Fig 1A) when employing the same amount of phosphoric acid that was used to pretreat the cellulose sample: the degree of crystallinity remains fairly unchanged at approximately 55–60% over a wide range of phosphoric acid concen-trations but decreases linearly to almost 0% in a con-centration range of 75–80% phosphoric acid Thus, the phosphoric acid effect is clearly evident: not only is

it related to dissolution capacity [59], but also it dis-rupts the crystalline structure of cellulose and can turn partially crystalline cellulose amorphous Avicel, a mi-crocrystalline type of cellulose, has a mixed composi-tion (amorphous and crystalline) and the results obtained in the present study suggest that the more concentrated the acid solution, the more crystalline regions are turned amorphous The capacity of cellu-lose samples to retain water relative to the proportion

of amorphous parts has been postulated [68,69], and was verified with the acid-treated samples Figure 1C shows the tight relationship between moisture content and acid concentration, supporting the conclusion with respect to structural changes derived from crystallinity measurement occurring in the 75–80% acid tion range Upon treatment at higher acid concentra-tions, cellulose samples have a higher capacity to retain water, owing to the higher number of hydroxyl groups that are available to bind to (and adsorb) water molecules because these hydroxyl groups are no longer hydrogen bonded to other glucose moieties A cellulose sample with 85% moisture content can theoretically accommodate 49 water molecules per glucose unit, whereas, at a 60% moisture content, this ratio is reduced to 13 (based on the observation that 1 g of Avicel yields 1.15 g of glucose at 100% conversion)

Cellulose enzymatic hydrolysis There have been numerous, and sometimes controver-sial, studies on the change of cellulose crystallinity

Iam

I002

Fig 2 X-ray diffraction pattern of microcrystalline cellulose Avicel

(multiple peaks) and amorphous Avicel (single smooth peak)

gener-ated with 85% phosphoric acid (reflection around 20 is attributed

to amorphous parts and gives a CrI of 0% based on peak intensity

method) [60] x-axis: Bragg angle (2h) I 002 represents the maximum

intensity at 2h = 22.5, I am shows the minimum intensity at

2h = 18 used to calculate crystallinity in the peak height method,

and the straight line represents the background (see Materials and

methods).

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upon enzymatic hydrolysis Both trends (i.e increased

degree of crystallinity over conversion and no change

over conversion) were observed at different levels of

intensity [14,31,33,70,71] As mentioned above, the

dif-ferent types of substrate as well as the analytical

meth-ods employed contributed to the absence of a clear

understanding of the mechanistic action of cellulase on

partially crystalline cellulose Furthermore, in situ

measurements of cellulose structure under reacting

conditions (i.e in aqueous buffers) are difficult to

perform because all current methods require the prior

isolation of cellulose and drying [29]

The CrI of Avicel was monitored via X-ray

diffrac-tion during its hydrolysis by a commercial mixture of

cellulases from T reesei and an excess of b-glucosidase

to prevent cellobiose inhibition The X-ray diffraction

data obtained gave an artificially high degree of

crys-tallinity for untreated Avicel (92%) using the method

of Segal et al [60] Small variations at such high values

are challenging to monitor; therefore, cross

polariza-tion⁄ magic angle spinning (CP ⁄ MAS) 13C-NMR

spec-troscopy was employed as an alternate method The

CrI of untreated Avicel (calculated as described

previ-ously) [28] averaged 61% and was found to be

constant over the course of hydrolysis, until

approximately 90% conversion (Fig 3) Similarly,

using purified Cel7A from T reesei (see Materials and

methods) instead of a mixture of cellulases, no change

in crystallinity was observed; however, variations in

relative peak intensity in X-ray diffraction patterns

showed that Cel7A attacked preferentially the (021)

plane of the crystal because the peak corresponding to

this face (centered around 21) disappeared after 20% conversion (Fig 4) Overall, peak intensity ratios for the other peaks were conserved [planes (101), (101), (002) and (040) at 15, 16, 22.5 and 35, respectively] The same trend was observed with the commercial cellulase mixture, implying no competition for this plane from the other enzymes (endoglucanases, Cel6A and b-glucosidase) or any dominant behavior from Cel7A The implications of this preferential attack need to be investigated further because this may provide options for engineering Cel7A and thus enable overall faster hydrolysis

Adsorption Adsorption studies were conducted using cellulose samples generated with various amounts of phosphoric acid and thus displaying intermediate degrees of crys-tallinity (Fig 1B) Adsorption experiments were car-ried out at 4C to prevent the hydrolysis of cellulose and the resulting loss of adsorbent material that would ultimately bias the results Furthermore, the adsorp-tion profile at 4C was found to be similar to that at

50C after 30 min [46] The adsorption step has been shown to be rapid, with half of the maximally adsorbed enzyme being bound with 1–2 min and the adsorption equilibrium being reached after 30 min [22] Adsorption experiments were first performed using the same degree of loading as employed during a com-mon enzymatic hydrolysis run (175 lgÆmg)1 cellulose; Figs 1–3) Surprisingly, a maximum value of adsorbed enzyme concentration (150 lgÆmg)1 cellulose) was reached for the cellulose samples with a CrI below a threshold value of approximately 45% (Fig 6A, open triangles), whereas the amount of adsorbed enzyme

Fig 3 CrI of Avicel monitored during hydrolysis with cellulases via

CP ⁄ MAS 13 C-NMR [reactions were run at 50 C in sodium acetate

buffer (50 m M , pH 5) at 20 gÆL)1Avicel with the addition of

b-gluco-sidase (15 kUÆL)1) and cellulases (24 mLÆL)1, 3.4 gÆL)1 total

protein)] The results shown are the average of duplicates.

Fig 4 X-ray diffraction patterns of untreated Avicel and partially converted cellulose in the range 10–40 (2h) x-axis: Bragg angle (2h) The reflection of face (021) of the crystal (centered around 21) is visible only for untreated Avicel.

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appeared to increase inversely and linearly with the

CrI at higher crystallinity values (i.e > 45%) A

con-stant amount of adsorbed enzymes ( 150 lgÆmg)1

cellulose) led to faster hydrolysis at lower degrees of

crystallinity (i.e < 45% CrI; Fig 6B), whereas, at

crystallinity indices above 45%, the adsorption

capac-ity increased and was linearly proportional to the

initial rate

At higher enzyme loading (seven-fold greater than

the original loading; i.e 1230 lgÆmg)1 cellulose), the

initial rates were found to be generally higher

(Fig 6C, filled circles), confirming the findings

obtained in previous studies [22,25,42–44], although

this trend was especially true at lower degrees of

crys-tallinity By contrast, untreated Avicel (CrI = 60%)

displayed similar rates at both enzyme concentrations,

and little difference in rate for the two enzyme

con-centrations was observed up to a CrI of 50% Also

at high enzyme loading, the profile of adsorbed

enzyme versus the degree of crystallinity⁄ initial rate

was similar to that at low enzyme loading, except

that constant adsorption was observed only for CrI

in the range 0–35%

Discussion

Cellulase hydrolysis rate and cellulose crystallinity

The correlation between the CrI and the initial

hydro-lysis rate (Fig 5) shows a continuous decrease in

rate as crystallinity increases At higher degrees of

crystallinity, cellulose samples are less amenable to

enzymatic hydrolysis, less reactive and less accessible

A

B

C

Fig 6 Adsorption, CrI and initial rates at two cellulases loadings:

D, 175 lgÆmg)1 cellulose; •, 1230 lgÆmg)1 cellulose Initial rates correspond to the amount of glucose produced over a 2 min reac-tion (20 mgÆmL)1 cellulose, cellulases at 175 resp 1230 lgÆmg)1 cellulose and an excess of b-glucosidase, 50 C) Adsorption stud-ies were conducted at 4 C over 30 min (A) Adsorption versus CrI; (B) initial rate versus adsorption; (C) initial rate versus CrI, where the grey shaded area represents the importance and role of adsorp-tion on enzymatic rate Dotted lines are added for clarity to help identify trends The results shown are the average of quadrupli-cates.

Fig 5 Effect of crystallinity (obtained from X-ray diffraction data and

multivariate statistical analysis) on the initial rate in Avicel enzymatic

hydrolysis (glucose produced in the first 2 min of the reaction with

cellulases) The results shown are the average of quadruplicates.

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The latter is supported by the data obtained from

moisture content measurement (Fig 1C) Most

aque-ous reagents can only penetrate the amorphaque-ous parts

of cellulose; therefore, these domains are also termed

the accessible regions of cellulose, and crystallinity and

accessibility are closely related [68] It is likely that

crystallinity and accessibility are related; however,

moisture content (i.e the capacity to retain water) by

itself is not directly related to enzyme accessibility

because water molecules are three orders of magnitude

smaller than cellulases [72] A highly crystalline

cellu-lose sample has a tight structure with cellucellu-lose chains

closely bound to each other, leaving too little space for

enzymes to initiate the hydrolysis process anywhere

within the cellulose crystal

Overall, the hydrolysis rate versus the phosphoric

acid concentration profile resembles a very steep and

sharp sigmoid curve (Fig 1A), which led to an

evalua-tion of the concentraevalua-tion range corresponding to the

sigmoid region In their review, Zhang et al [35]

stressed that the CrI of cellulose was not strongly

asso-ciated with hydrolysis rates By contrast, the results

obtained in the present study show a very close and

lin-ear relationship between the CrI and initial hydrolysis

rate for samples of same origin obtained after

pretreat-ment with phosphoric acid (R2= 0.96; Fig 5),

demon-strating that crystallinity is a good predictor of the

hydrolysis rate More precisely, in a phosphoric acid

concentration range of 75–80%, the hydrolysis rate,

crystallinity and phosphoric acid concentration are

mutually dependent parameters resulting from the

structural changes that take place upon acid

pretreat-ment of cellulose and are also linearly related The

degree of phosphoric acid addition enables the tight

control of the overall structure of cellulose in the Avicel

sample This convenient method for reaching

intermedi-ate degrees of crystallinity allows the exclusion of

addi-tional parameters that might influence the enzymatic

action on cellulose, such as the type and source of

cellu-lose or mixed components, and yields an explicit proof

of the tight relationship between initial cellulose

crystal-linity and the rate of degradation by cellulases from

T reesei The use of this method could support kinetics

studies where the estimation of intrinsic parameters for

cellulose is needed Furthermore, because the

interpre-tation of crystallinity data is not trivial, looking at

initial hydrolysis rates may be an elegant alternative to

estimating the degree of crystallinity of pure cellulose

No significant change was observed in the degree of

crystallinity during the enzymatic hydrolysis of Avicel

up to 90% conversion (Fig 3) Despite their ability to

distinguish different degrees of crystallinity, cellulases

are not efficient at reducing⁄ disrupting overall cellulose

crystallinity, most likely because cellulose chains are hydrolyzed as soon as their interactions with the crys-tal are disrupted, therefore leaving an overall unchanged crystallinity but a structure that is reduced

in size

Thus, the belief that mixed cellulose samples have their amorphous components hydrolyzed first is not consistent with the results obtained in the present study The change in crystallinity cannot account for the sharp decrease in reaction rate observed, and thus another explanation is required for the slowdown

A number of studies reporting an increasing crystal-linity along enzymatic hydrolysis have attributed the slowdown in the rate to this crystallinity change [25,33,34,39,71] However, the changes reported were often modest Figure 3 shows that a 10% increase in CrI at high CrI values leads to a 40% decrease in ini-tial rate; therefore, it does not appear physically possi-ble that a change in CrI by some percentage points results in such dramatic drops in the rate Constant crystallinity and decreased rates indicate surface changes on cellulose that start rapidly after the begin-ning of hydrolysis Factors other than crystallinity impeding enzymatic action (both enzyme- and sub-strate-related) require closer attention

Adsorption There are multiple substrate-related factors that can influence the reaction rate in the enzymatic hydrolysis

of cellulose (see Introduction) From the results obtained in the present study with respect to determin-ing the role of crystallinity in enzymatic activity, it is logical to ask whether crystallinity might not be mask-ing another phenomenon, specifically adsorption

A constant adsorption profile at different enzyme concentrations was found to relate to increasing hydro-lysis rates at decreasing degrees of crystallinity (Fig 6) and supports our previous conclusion This is in contrast to studies stating that increased hydrolysis rates were likely the result of an increasing adsorptive capacity rather than substrate reactivity [14] The observed phenomenon is most likely the result of a difference in the amount of productively bound enzyme and the percentage of surface coverage Indeed, at low degrees of crystallinity, adsorbed enzymes are more active at the same overall concentration (i.e initial rates are higher; Fig 6C), most likely because of a more open cellulose structure that prevents enzyme molecules residing on neighboring chains from hindering one another [73] At a very low CrI and constant adsorbed enzyme concentration, the percentage of surface cover-age is smaller because the surface area is larger at

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lower crystallinity indices [14] Exoglucanases may also

locate a chain end faster on an open structure and thus

be able to start hydrolysis immediately after binding

(initial rates were determined after only a 2 min

reac-tion time) Accessibility was suggested to be an

impor-tant factor that affects enzymatic hydrolysis rates [72]

and its increase at lower degrees of crystallinity was

proposed as a reason for enhanced digestibility [59] It

has also been suggested that rendering the substrate

more amorphous increases access to the reducing ends

of cellulose, thus enhancing reaction rates [53] These

data support these hypotheses only partially and,

importantly, demonstrate that the effect of improved

access on the hydrolysis rate is limited to higher

degrees of crystallinity, whereas, at low degrees of

crystallinity, rate enhancement is strictly the result of a

dynamic cause that is independent of the adsorption

phase (favored enzymatic motion as result of the larger

free space available at lower degrees of crystallinity),

and is also directly related to the enzyme

concentra-tion This can be related to recent work demonstrating

that the overcrowding of enzymes on the cellulose

surface lowers their activity [74] Surface area may also

play a role in the various rate profiles observed Some

studies have focused on the relationships between

surface area and crystallinity [75]; overall, a reduction

in crystallinity would relate to a higher surface area

In the present study, this would easily explain the

higher adsorption capacity observed at lower degrees

of crystallinity but not why the adsorption reaches a

plateau (in an undersaturated regime) below a certain

CrI and the rates keep increasing Also, the internal

surface of highly crystalline cellulose is poorly

acces-sible to enzymes, leading to such low adsorption,

pos-sibly in contrast to more amorphous samples An

accessible surface area has been the subject of

numer-ous studies [40] but, in view of the results obtained in

the present study, this does not appear to be the only

critical parameter with respect to controlling

hydro-lysis rates

Avicel hydrolysis rates were not significantly

chan-ged upon the addition of a much higher enzyme

con-centration for samples displaying a degree of

crystallinity in the range 60–50% (Fig 6C),

demon-strating that all hydrolysable fractions of cellulose were

already covered by enzymes at lower loading, despite

an increase in the amount of adsorbed cellulase at

higher loading High enzyme loading (1230 lgÆmg)1

cellulose) resulted in saturation of the Avicel surface,

whereas low enzyme loading (175 lgÆmg)1 cellulose)

led to less than full but more than half-saturation

(adsorption isotherms not shown) In other words,

a higher cellulose surface coverage (in an undersaturated

regime) does not necessarily lead to higher rates because it might simply result in unproductive binding once all of the hydrolysable fractions are covered The role of adsorption for a given cellulose sample appears

to be more important to the enzymatic rate at lower degrees of crystallinity (Fig 6C)

At higher enzyme loading, crystallinity appears to play a minor role (Fig 6A) At degrees of crystallinity

in the range 60–35%, the amount of adsorbed enzyme increases linearly, whereas adsorption is constant below

a breakpoint that can be estimated at approximately 35% CrI (compared to 45% at lower enzyme loading) Below 35% CrI, a maximum of absorbed cellulases was reached ( 600 lgÆmg)1 cellulose), whereas the initial rates were still increasing (Fig 6) The breakpoint below which crystallinity is the only determining factor for the reaction rate is expected to decrease as enzyme loading increases because it becomes comparatively harder to attain the maximum adsorption capacity (saturation) at low degrees of crystallinity (open cellulose structure) as well as the maximum coverage of hydrolysable fractions (investigations underway) Examining various enzyme concentrations and hydrolysis rate⁄ adsorption profiles

on substrates with different degrees of crystallinity may thus provide an effective way of quantifying cellulose hydrolyzability

Finally, future trends for the application of cellu-lases in biofuel technology should focus on efficient ways of disrupting cellulose crystallinity and thus render the overall process economically more viable by reducing the time required to reach full conversion

Materials and methods

Materials All chemicals and reagents were purchased from Sigma (St Louis, MO, USA) unless otherwise stated Avicel PH-101, cellulases from T reesei (159 FPUÆmL)1) and b-glucosidase (from almonds, 5.2 UÆmg)1) were obtained from Sigma and phosphoric acid (85%) was obtained from EMD (Gibbs-town, NJ, USA) Trichoderma reesei QM9414 strain was obtained from ATCC (#26921; American Type Culture Collection, Manassas, VA, USA) The BCA protein assay kit was obtained from Thermo Fischer Scientific (Rockford,

IL, USA)

Phosphoric acid pretreatment One gram of slightly moistened Avicel was added to 30 mL of

an ice-cold aqueous phosphoric acid solution (concentration range 42–85% weight) and allowed to react over 40 min with occasional stirring After the addition of 20 mL of ice-cold

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acetone and subsequent stirring, the resulting slurry was

filtered over a fritted filtered-funnel and washed three times

with 20 mL of ice-cold acetone, and four times with 100 mL

of water The resulting cellulose obtained after the last

filtration was used as such in the enzymatic hydrolysis

experiments, and the moisture content was estimated upon

oven-drying at 60C overnight Samples were freeze-dried

prior to X-ray diffraction measurement

Enzymatic hydrolysis of cellulose

A suspension of Avicel (20 gÆL)1) in sodium acetate buffer

(1 mL, 50 mm, pH 5) was hydrated for 1 h with stirring

at 50C b-Glucosidase (15 kUÆL)1) and cellulases

(24 mLÆL)1, 3.4 gÆL)1 total protein) were added and the

mixture was stirred at 50C At the desired time points,

samples were centrifuged, and glucose content in the

super-natant was measured via the dinitrosalicylic acid (DNS)

assay For crystallinity measurements at various conversion

levels using CP⁄ MAS 13

C- NMR [and the corresponding Eqn (2)], reactions were run on a 15 mL scale (one reaction

tube per time point, ranging from 10 min to 92 h) and,

after centrifugation and washing with buffer and water,

recovered cellulose was either freeze-dried, oven-dried

(60C) or air-dried When Cel7A was used as single

cellu-lase component, 92 lg of purified enzyme per mg of Avicel

were added to the reaction mixture

Determination of glucose content

Glucose released from cellulose was measured using the

DNS assay, as described previously [28] The calibration

curve was generated with pure glucose standards DNS

assay was compared with HPLC analysis and found to

yield identical conversion results

Determination of the degree of crystallinity of

cellulose

X-ray diffraction

X-ray diffraction patterns of cellulose samples obtained

after freeze-drying were recorded with an X’Pert PRO

X-ray diffractometer (PANanalytical BV, Almelo, the

Netherlands) at room temperature from 10 to 60C, using

Cu⁄ Ka1irradiation (1.54 A˚) at 45 kV and 40 mA The scan

speed was 0.021425Æs)1with a step size of 0.0167 CrI was

calculated using the peak intensity method [60]:

CrI¼ ðI002 IamÞ=I002 100 ð1Þ

where I002 is the intensity of the peak at 2h = 22.5 and

Iam is the minimum intensity corresponding to the

amor-phous content at 2h = 18

Freeze-drying showed no impact on the crystallinity of

untreated Avicel

Solid state13C-NMR The solid-state CP⁄ MAS 13

C-NMR experiments were per-formed on a Bruker Avance⁄ DSX-400 spectrometer (Bruker Instuments, Inc., Bellerica, MA, USA) operating at frequencies of 100.55 MHz for 13C All the experiments were carried out at ambient temperature using a Bruker 4-mm MAS probe The samples (35% moisture content) were packed in 4 mm zirconium dioxide rotors and spun at

10 kHz Acquisition was carried out with a CP pulse sequence using a 5 ls pulse and a 2.0 ms contact pulse over

4 h CrI was calculated according to standard methods [28]: CrI¼ A8692 p:p:m:=ðA7986 p:p:m:þ A8692 p:p:m:Þ  100 ð2Þ where A86–92 p.p.m.and A79–86 p.p.m.are the areas of the crys-talline and amorphous C4 carbon signal of cellulose, respectively

Oven-drying (60C) showed no impact on the crystallin-ity of untreated Avicel

Multivariate statistical analysis of X-ray data The CrI of cellulose samples was also calculated by quanti-fying the contribution of amorphous cellulose (PASC) and Avicel to its (normalized) X-ray diffraction spectra [58]:

Ijð2hÞ ¼ fjIpð2hÞ þ ð1  fjÞIcð2hÞ þ e ð3Þ where Ij(2h) is the intensity of the jthsample at diffraction angle 2h, Ip (2h) is the intensity of PASC at diffraction angle 2h, IC(2h) is the intensity of untreated Avicel at dif-fraction angle 2h, fj is the contribution of PASC to the spectrum and e is the random error

^

fj,the least square estimate of fj, was used to estimate the crystallinity by multiplying the contribution of Avicel ð1  ^fjÞ by its crystallinity (calculated by CP ⁄ MAS 13 C-NMR as 60%):

CrIj¼ ð1  fjÞ  CrIc ð4Þ where CrIj is the crystallinity (in percentage) of the jth sample of Avicel AND CrIc is the crystallinity of Avicel (calculated by CP⁄ MAS13

C-NMR as 60%)

Cel7A purification Trichoderma reesei QM9414 was grown on potato dextrose agar plate under light illumination Spores were harvested and used to inoculate the liquid medium (minimal medium: (NH4)2SO4 5 gÆL)1, CaCl2 0.6 gÆL)1, MgSO4 0.6 gÆL)1,

KH2PO4 15 gÆL)1, MnSO4.H2O 1.5 mgÆL)1, FeSO4.7H2O

5 mgÆL)1, COCl2 2 mgÆL)1, ZnSO4 1.5 mgÆL)1) supple-mented with glucose (2%) After 3 days at 28C and

150 r.p.m., the fungus was grown on lactose (2%) in

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mini-mal medium for up to 12 days at 28C and 150 r.p.m.

After filtration over glass-microfiber filter (1.6 lm GF⁄ A;

Whatman, Maidstone, UK), the filtrate was diafiltered by

repeated concentration and dilution with sodium acetate

buffer (50 mm, pH 5.5) using a polyethersulfone membrane

(molecular weight cut-off of 10 kDa) The concentrate was

purified by means of anion-exchange chromatography using

a Q-Sepharose Fast Flow with a 10–500 mm sodium acetate

gradient (pH 5.5) Cel7A was eluted in the last peak, and

purity was confirmed by SDS-PAGE, where only one single

protein band was observable ( 67 kDa) Enzyme

concen-trations were estimated by the Bradford assay, using BSA

as standard

Adsorption study

Cellulose samples (20 mgÆmL)1) in NaOAc buffer (50 mm,

pH 5) were incubated at 50C for 1 h at 900 r.p.m., and

then were cooled down to 4 C Cellulases were added in

various amounts and the mixture was further agitated for

30 min After centrifugation, the supernatant was collected

and protein content analysis was performed using the BCA

protein assay kit (Thermo Fischer Scientific)

Acknowledgements

Chevron Corporation is acknowledged for their

fund-ing Dr J Leisen and Dr J I Hong are thanked for

their technical assistance with the crystallinity

measure-ments

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