HƯỚNG DẪN LẮP ĐẶT VẬN HÀNH MÁY TRUNG TÂM GIA CÔNG CNC

Microsoft Word Manual MC 2019 JAN FAN EN docx HƯỚNG DẪN LẮP ĐẶT VẬN HÀNH MÁY TRUNG TÂM GIA CÔNG CNC HELLER MÁQUINAS HERRAMIENTA, S L CNicolas de Bussi, 44 03203 ELCHE (Alicante), España TEL +34 965 4.

TÂM GIA CÔNG CNC

HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España

TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com

HELLER MÁQUINAS - HERRAMIENTA, S L All rights reserved

Edition.:2018 En “Original of instructions”

SERIAL NO.: 1P01393B7

MODEL: QV159

Contents

QUY Đ NH AN TOÀN MÁY …… ……… .1

C nh báo v an toàn khi v n hành máy…….……… .1.1

C nh báo đ v n hành máy an toàn……….……… 1.2 Tuyên b v ti ng n phát th i ……….……… 1.3

X lý ch t th i ……….……… 1.4

……….……… 1.5 Tích h p làm m tr c chính ……… 1.6 Kh i đ ng ngày phép……… 1.7

THÔNG S K THU T………… ……… ………2

H p k thu t……….………2.1

Ph ki n……….………2.2 Cách ch n th 4……….………… ….2.3 Shank & Pull Stud……….……….2.4 Kích thư c bàn……….……… 2.5

Di n tích sàn……….………….….2.6 Vùng ho t đ ng……….……….… 2.7 Kích thư c……… … 2.8 Danh sách l nh M Code ……….… 2.9 Danh sách l nh G Code……… ……….2.10 Danh sách đ ng cơ xoay chi u tr c chính……… … 2.11 Danh sách đ ng cơ servo……… … 2.12

L p đ t……… ……… 3.4 Bàn……… ……….3.5

BÀN ĐI U KHI N HO T Đ NG (MITSUBISHI&FANUC)………… ……… 4

Nút kh i đ ng và d ng kh n………… ……… …4.1 Nút kh i đ ng và d ng theo chu k ……… ……….………….4.2 Đèn tr ng thái và âm thanh……… ….………4.3

V n hành t đ ng……… ……… ……… 4.4

V n hành th công……… ………… ……… 4.5 Các ch c năng khác……… ………4.6

Override Selection Button……… ……… 4.7 Manual Pulse Generator (Handle)……… ……… 4.8 Spindle Functions……….……….4.9 Option Functions……….……… .4.10

MACHINE OPERATION……… 5

Power ON……… 5.1 Power OFF……….………5.2 Reference Point Return……….……….5.3 Jog And Rapid Feed……….……… 5.4 HANDLE mode……….………5.5 Change Tools by Manual……….………… 5.6 Clamp and Unclamp.……….…………5.7 Chip Conveyor Operation (Option) ……….………….5.8 Data IN/OUT……….……… 5.9 PLC SW or OPR PANEL……….5.10 The 4th Operation……… 5.11 Tool Change and Oversize Tool Management (ARM type only) ……… …5.12 Tool Measurement……… 5.13 Work Piece Set……….5.14

MAINTENANCE 6

Air System……… 6.1 Slideway Lubricating System……….6.2 Coolant System……… 6.3 Oil Cooler for Spindle (Option) ……….………6.4 Oil Type and Replace Period Time……….6.5 Maintenance………6.6 Gibs Adjust……… ……….6.7

TROUBLESHOOTING……… ………7

The Qualification of Maintenance Man……… 7.1 Machine Restart……… 7.2 Space Needed for Maintenance……… 7.3 When the Tool Number at the Spindle or Magazine Isn´t Your Select……… 7.4 Takeout and Input Tools By Manual……… 7.5 The Tool Don´t Exchange, When Execute the M6 Code ……… 7.6 Tool Changer Does Not Act Continuously……….7.7 Tool Struck……….……… ….7.8 Arm Position Incorrect……… …7.9 O.T Elimination……… ….7.10 Coolant Low……….……… 7.11 Servo Overload……….……… 7.12 LED Gone Out……….……… 7.13

MESSAGE ALARM PLC……….8

APPENDIX A OPTION FUNCTION (FANUC)………9

Programmed Tool Offset Input……….………9.1 Linear Angle, Corner Chamfering (C), and Corner Rounding (R)……… …… 9.2 Scaling (G50, G51)……….……….……….9.3 Mirror Image (G50.1, G51.1)…… ……….…….……… 9.4 Helical Interpolation……….…….……… 9.5 Automatic Corner Override……….……….9.6

Coordinate System Rotation (G68, G69) ……….9.8 Adding Workpiece Coordinate System (G54 P1 – G54 P48) ……… 9.9 Program Restart……… 9.10

APPENDIX A……… 10

Filter Mist………10.1

APPENDIX B……… 11 APPENDIX C……… 12

SAFETY INSTRUCTIONS

1 This machine should be operated only by skilled or properly trained persons who know how to operate it safely

2 Before operating, read, understand and follow all instructions and warnings

described in the operation and instruction manuals

3 Do not operate this machine unless all guard, interlocks and other safety devices are in place and functioning

4 Operators should wear safety glasses, safety shoes, hearing protection and

remove rings, watches, jewelry and loose fitting clothing for their own protection while running machine

5 This machine can start and move automatically in AUTO mode Never place any part of your body near or on moving parts of this machine

6 Always clamp workpiece and cutting tool securely Avoid excessive feeds and spindle speeds Do not forget to remove hand tools before running

7 Always stop spindle completely before touching the workpiece, tool, or spindle, and never try to remove chips from machine during machining cycle

8 Maintenance area should be free from obstructions and greasy dirt

9 Service or installation of this machine must be performed by a qualified person only, following procedures described in the instruction manual Turn off and lock

up power at main electrical panel before servicing

10 If you have any problems with the safe operation of this machine, report to your supervisor immediately or consult local authorized representatives

PLEASE DO NOT REMOVE OR DISFIGURE THIS SIGN.

1 MACHINE SAFETY REGULATION

In order to protecting the human body and the machine from danger caused by unexpected accidents, though safety devices are provided However, operators are requested to operate the machine after full understanding

“cautions on safety”, instead of trusting on the safety devices too much；If the operator is careless inside the machine, please beat the full splash guard and call for” help”

1.1 Cautions on Safety When Operating the Machine

1.1.1 Confirm Items Before Inputting the Power Supply:

1 Be sure cables are good to avoid any short circuit, electric leakage and electric shock

Installation Precautions

3 Be sure to used wire too ensure electric load, See 3.2 Installation Precautions

4 Be sure the cable is connected to main power through electric magnet

5 Be sure that there are no any obstacles around the machine

6 Be sure that the doors of electrical cabinet, in which NC or Control unit is mounted, are closed

7 To make sure dismantles the fixed sheet See 3.4.2 Installation Precautions

8 Be sure to connect the ground wire

9 Be sure all operating switches are permissive to operate

10 Be sure the lubricant is sufficient (When the lamp “LUB” is off)

11 Be sure the air pressure is 6±0.5kg/cm2.

12 Be sure hydraulic pressure is up to 35 1 kg/cm² and is filled up oil

13 E-stop button is released

1.1.2 Power Source

1 For the charging sequence of power supply, set the switch to “ON” on NFB device first

2 The screen will display after press main switch on the panel Emergence stop must be released

3 In case power failure, set the switch to “OFF” on NFB immediately

4 After operation, be sure to turn off the power source while leaving the machine site

5 As the power is interrupted abnormally, please press “emergency button” and set the position of main power switch

6 “off” to avoid any spare parts damaged

1.1.3 Warming-up

1 Don’t use G0 speed to run all axes while test the machine Normally use G0 to return back home position and move to certain position rapidly If use G0 to run all axes full travel that will short machine’s life It might damage the machine after 30 minutes The manufacturer will take this responsibility if the machine is damaged in this situation

2 While spindle is rotating, tool holder must be installed into MC spindle and TC chuck must clamp workpiece

3 Warm up the machine at first time when turn on the machine everyday In AUTO mode or MDI mode, warm up spindle as: Run the spindle around 3 – 5 minutes at S100, S500, S1000, S2000 and S4000 separately with G1 F1000 feedrate Be sure to warm up the machines at least 15 minutes in different spindle speed every day

4 High-speed spindle at 1000, 3000, 5000, 10000 and 12000 rpm running 3-5 min and Max speed about

20 min continuously

5 The machine suitable environment conditions for the storage are as below:

a Peripheral temperature: 20 ~ 35°C, and up to +70°C for short periods less than 24 hrs

b Relative humidity: 30% ~ 95% RH

1.1.4 Confirmation of Operative Function

1 Be sure to understand every function according to the “Manual”

2 Be sure the indicator lamps of the air pressure and lubricant show the normal state (no light)

E -Stop

1.1.5 View

1 Check reading of oil meter whether is correct

2 Check motors, gearbox and the other parts whether have any noise

3 For operating safely, check guard, covers and the other device carefully

4 Please replace the transparent panel each two years If there is any damaged, please replace it right away

to make sure the safety Recommendations for the replacement of vision panels shall take into consideration the material properties of the vision panel in question Recommended methods for cleaning vision panels

without causing damage and, where appropriate, the selection and use of suitable cleaning agents

1.1.6 Emergency Stop

1.2 Cautions for Safe Operation

1 It is not allowed to operate the machine unless the operators have read the operational manuals

2 As the machine is running, it prohibits anybody to enter to the working area

3 If the operator is careless inside the machine, please beat the full splash guard and call for” help”

4 It needs to wear properly as operation the machine such as safety shoes, glasses and helmets

5 It prohibits to use the non-specified oil unless the same level which the operation manuals show See 5.6 Installation Precautions

6 Be sure the work piece is set firmly

7 Be sure to shut the doors of the splashguard during operation

8 While operating with tape or DNC, don’t set automatic operation directly to prevent data losing

9 Don‘t touch the chips that are in the cutter tip and blades

10 When machine stops abnormally, don‘t touch the machine recklessly If necessary, make sure the

machine is at normal and safe condition

11 Before open the splashguard, be sure the machine is at safe condition

12 Keep the machine clean always

13 Keep the ground dry to avoid any dangerous

14 When press any button and switch, don‘t wear gloves

15 Don‘t touch any switches with wet hands

16 Don‘t touch the higher voltage source, or it will cause serious injury

17 Don‘t use other fuses than those specified

18 Before replace fuses, turn the power source off first

19 Please find out the qualified service people as the machine is necessary to maintain

20 Follow the notes and tags on the machine

21 Please don’t be close and clean the chip as the chip conveyor is running

22 After turn off this main power switch could not disconnect the pneumatic pressure

23 Don’t remove any covers or open doors except for maintenance purpose

24 Dismount pumps before move the water tank

25 Please don’t use water gun to clean the chip

26 Please wear earplugs during operation if the noise emission value over 80db(A)

27 The light of machine and environment must be 500Lux(Lm/m2) when operating the machine unless inside The factory required illuminance depends upon the visual task and shall be sufficiently high and uniform as

to enable a safe and comfortable perception of the details of the visual task as well as according to EN

1837 requirements Lighting within the work zone shall be provided in accordance with EN 1837 Working zone lighting shall be provided in all safe operation modes To be a minimum of 500 lx at the tip of the tool with the interlocked moveable guard open

28 The spindle speed will be limited under 100rpm/min and 3 axes rigid feed rate will be limited under 2M/min when open the door

29 The ATC will prohibit when open the door unless MPG

30 Fire extinguisher

Fire safety is tremendous important Each workplace must have a full complement of the proper type of fire extinguisher for the fire hazard presences All workplace ignition sources such as smoking, welding, burning etc., must be properly controlled DO NOT CUT THE FLAMMABLE MATERIAL (like: Magnesium base, wooden, granite, plastic, etc.) by operating of the machine to avoid any possibility of fire

WRONG OPERATION WILL CAUSE DANGEROUS AND DAMAGE

a) Please do not open the door and window when machine working for avoid break it and hurts human

b) Please do not press the unclamp button when spindle rotating or cause damage

c) Please do not collect too many chips when use the chip conveyor or cause it stick or damage

d) Please do not move the axis by G00 100% over 20 minutes or cause the bearing and ball screw broken e) The spindle will be broken when use unsuitable tool

f) Wrong cutting condition (EX Spindle speed / Cutting depth / Feed rate) will cause the tool and spindle broken g) Wrong voltage or change it over 10% will burnout the electric system

4

1.3 Noise Emission Declaration

Noise declaration: Noise reduction methods and control of noise source:

Reference to the EN ISO 11688-1 and ISO/TR 11688-2 appropriate technical measures for reducing noise at the main sound sources of the machine tools

Operating conditions for noise measurement:

Examination condition:

▇ Idle running at 80% of spindle maximum rotational speed

Placement/ Installation: floor-standing

Height above the floor: 1.6m

Measurement distance d = 1m

Measurement time per position = 30 s

Test standard: EN ISO 3746:2010

Parameter: Survey method Grade 3

Uncertainty K = 4 dB

Machine model: Vertical Machine Center Series

Declared Noise Emission Values In Accordance With EN ISO 3746:2010

Declared A-Weighted Emission Sound Pressure Level, LpAd ,in dB re 20 μPa, at the operator’s

1.4 Handling the waste

1.4.1 Handling the oil waste

1 Please collect the oil waste Don’t discard randomly Please handle it as the local law

1.4.2 Handling the Waste

1 Waste (For example: chip /aluminum chip) Please collect Don’t discard randomly Please handle it as the local law

1.4.3 Handling the mechanical waste

1 If the machine is overdue period and it cannot be used again, please collect what can re-cycle parts and contaminated parts separately Please collect the contaminated parts properly to avoid endangering

people Please handle them as the local law

Dismantling and Scrapping

Before dismantling the machine, disconnect all energy sources carefully

1 Dismantling of Electrical Systems

Before disconnect the cables from the power cabinet, please confirm first that all switches have been closed The removing of power cabinet and every connecting cable

2 Dismantling of Mechanical Components

Before dismantling the mechanical body, please clean the whole structure in order to dismantle

conveniently

3 Scrapping and Disposal

In compliance with the local and the European laws to have to correctly dispose the materials by different way according of its composition If in any doubt, please contact us

1.5 ELETRONIC CABINET KEY

A: Machine ON: Light A will on

when machine power on (as picture

1), and key (B) in right side Please

don’t open electronic cabinet when

machine power on, to avoid the risk

of electric shock

B: Service Mode: Light (A) is off and

Key(B) switch to left (as picture

2) Machine can’t power on, and

key can take away Maintenance

personnel keep the key (as

picture 3) to avoid other person

to power on machine during

maintenance

(Picture 1)

(Picture 2)

(Picture 3)

1.6 BUILT-IN SPINDLE WARM UP

AL1030 PLEASE EXECUTE M77 TO WARM UP SPINDLE will show up every time power on Please execute M77 at MDI mode to complete spindle warm up The alarm will off after warm up Please use balance tool holder and tooling and avoid any crash to ensure spindle life

1.6.1 Notice of built-in spindle

1 Please manual rotary spindle to see if smooth before run spindle

2 Check cooler if function well before use spindle

3 Check if noise or temperature up during warm up If yes, please stop machine and check

4 Execute M77 (9005) first before use spindle

5 DON’T RUN SPINDLE WITHOUT TOOL HOLDER Spindle must clamping a balance tool holder before rotary.

6 Tool holder must balance level as ≦G2.5 A not balance tool holder may damage spindle

7 Don’t use less 3000rpm/min for cutting

8 Spindle need to stop 1 hour at least when run more than 23 hours

9 Spindle uses high accuracy bearing, need to use balance tool holder And any collision may damage spindle

10 Spindle nose has air blast, pressure is 1.0~1.5kgf/cm Don’t use air gun to blast spindle

to avoid chip, coolant into spindle

1.7 Machine restart

1 Please press emergency stop when checking machine

2.Please check chapter 7-8 for detail

3 If need to replace parts, please check if correct first

4 Please check parts, signal all correct after replacement

5 If parts about safety, such as emergency stop, safety locker, safety module, please

double and rechecking if all correct very carefully Function well at least 3 times after change parts

6 After exclude alarm, please follow step to restart machine:

a：Make sure machining area without people and tools

b：Release emergency stop c：Machine back to normal condition

SPINDLE NOSE TO TABLE SURFACE

T-SLOT (Width x Distance x Number mm) 18x150x5

SPINDLE

FEED RATE

AXIS SERVO MOTOR

AUTO TOOL CHANGER

MISCELLANEOUS

2.2 Accessories

Sub Pump for CTS

Main Pump for CTS, 20bar

2.4 Shank & Pull Stud

2.7 Operation Area

2.8 Dimensional

10 Tool kit ON or water through spindle ON ※ ※

11 Tool kit OFF or water through spindle OFF ※ ※

51 Auto door close NA ※

60 Auto plate change (Call Sub prg O9002) ※ ※

66 Start tool change (ATC sub Prg use) ◎ ◎

67 Begin of ATC Subroutine (ATC sub Prg use) ◎ ◎

68 End of ATC subroutine (ATC sub Prg use) ◎ ◎

69 Search spindle tool NO (ATC sub Prg use) ◎ ◎

70 Search T-code tool NO (ATC sub Prg use) ◎ ◎

75 APC select A-table (call Sub prg 9003) ※ ※

76 APC select A-table (call Sub prg 9004) ※ ※

87 Programmable nozzle (sub prg 9005 use) ※ ※

88 Programmable nozzle (sub prg 9005 use) ※ ※

89 Programmable nozzle (sub prg 9005 use) ※ ※

90 Magazine Ref search & Table initial ◎ ◎

91 Begin of ATC Subroutine (ATC sub Prg use) ※ ※

92 Begin of ATC Subroutine (ATC sub Prg use) ※ ※

93 Begin of ATC Subroutine (ATC sub Prg use) ※ ※

94 Begin of ATC Subroutine (ATC sub Prg use) ※ ※

95 Begin of ATC Subroutine (ATC sub Prg use) ※ ※

04

00

34

00

40

07

43

08

50.1 19 G command mirror image cancel S

54

12

61

13

73

09

NOTE 1 Codes marked with ◆ are codes that must be or are selected in the initial state

The codes marked with ◇ are codes that should be or are selected in the initial state by the parameters

NOTE 2 If two or more G codes from the same code are commanded, the latter G code will be valid

NOTE 3 Please refer the details with program manual

2.11 AC Spindle Motor List

Max speed RPM

Torque

Nm

Flange AxØGxØDx ØHxE

Weight

kg Model Controller SJ-D5.5/120-01,SPJ3-55 3.7/5.5 1500 12000 23.6 174x150x185x28x60 39 300/500

MITSUBSHI

SJ-D7.5/100-01, SPJ3-75 5.5/7.5 1500 10000 35 204x180x215x32x80 53 85 SJ-D7.5/120-01, SPJ3-75 5.5/7.5 1500 12000 35 204x180x215x32x80 53 85 SJ-D11/80-01, SPJ3-110 7.5/11 1500 8000 47.7 204x180x215x48x110 64 Under 147-ISO40

SJ-D11/100-01, SPJ3-110 7.5/11 1500 10000 47.7 204x180x215x48x110 64 Under 147-ISO40

SJ-V15-01ZT, SP-200 11/15 1500 8000 70 250x230x265x48x110 110

126-ISO50

Upper 117-ISO50 Upper 159-ISO40

αiI3/12000, SPM-11i

3.7/5.5 1500 12000 23.5 182x150x185x28x60 46 300/500

FANUC

αiIT3/12000, SPM-11i αiI6/12000, SPM-11i

5.5/7.5 1500 12000 35 204x180x215x32x80 51 85 αiIT6/12000, SPM-11i

αiI8/10000, SPM-11i 7.5/11 1500 10000 47.7 204x180x215x48x110 80 Under 147-ISO40

αiI8/12000, SPM-11i

7.5/11 1500 12000 47.7 204x180x215x48x110 80 Under 147-ISO40 αiIT8/12000, SPM-11i

αiI12/10000, SPM-15i 11/15 1500 10000 70 250x230x265x48x110 95

126-ISO50

Upper 117-ISO50 Upper 159-ISO40

αiI12/12000, SPM-15i 11/15 1500 12000 70 250x230x265x48x110 95 Upper 159-ISO40

αiI15/10000, SPM -22i 15/18.5 1500 10000 95.4

250x230x265x48x110 110 Upper 159-ISO50

αiIT15/10000, SPM-22i αiI18/10000, SPM -22i 18.5/22 1500 10000 117.7 250x230x265x55x110 125 αiI22/10000, SPM-26i

22/26 1500 10000 140 250x230x265x55x110 143 αiIT22/10000, SPM -26i

Max speed RPM

Torque

Nm

Flange AxØGxØDx ØHxE

Weight

Kg Model Controller βiI6/10000, SVSP-11 5.5/7.5 1500 10000 26.3 174x150x185x28x60 46 300/500

QAN260U,UM114D 24/30 1500 8000/10000 152.8 262x250x300x42x110 158 Upper 159-ISO50

2.12 Servo Motor List

Type,Driver

Power

kW

Speed RPM

QSY155C EcoDyn, UM111BD 5.0 3000 16 17.7 52 43 / 45 155x130x165x32x58 MCSCP3230AL 17.5/19.9

QSY155D EcoDyn, UM111BD 5.7 3000 18.1 21.6 64 54 / 56 155x130x165x32x58 MCSCP3230AL 20/22.4 117/127/147

QSY190D EcoDyn, UM112D 9.6 3000 30.6 38 104 130 / 139 190x180x215x38x80 MCSCP3830AL 33.5/41.8 209

2.13 Spindle Belt type

SJ-D7.5/100-01 8000(10000) 104003C1 MCSBELT9205GT40 85

MITSUBSHI

SJ-D7.5/120-01, 8000(10000) 104003C1 MCSBELT9205GT40 85

SJ-D11/80-01 8000 104003D1 MCSBELT9205GT40 Under 147-ISO40

SJ-D11/100-01 8000(10000) 104003D1 MCSBELT9205GT40 Under 147-ISO40

SJ-V15-01ZT

8000 104003D9 MCSBELT10088YU50 126-ISO50 6000(8000) 404005C MCSBELT10648YU60 Upper 117-ISO50

8000 104003D MCSBELT9205GT40 Upper 159-ISO40 SJ-V18.5-01ZT 6000(8000) 404005C MCSBELT10648YU60 Upper 159-ISO50

βiI8/10000 8000(10000) 104003C1 MCSBELT9205GT40 85

βiI12/8000 8000 104003D1 MCSBELT9205GT40 Under 147-ISO40

βiI15/8000 8000 404005C MCSBELT10648YU60 Upper 117-ISO50

FM7-A055-S1C1-E01 8000 104003C1 MCSBELT9205GT40 85

FAGOR

FM7-A075-S1C1-E01 8000 104003D1 MCSBELT9205GT40 Under 147-ISO40

FM7-A110-S1C0-E01 8000 104003D MCSBELT9205GT40 Upper 159-ISO40

FM7-A150-S1C0-E01 6000(8000) 404005C MCSBELT10648YU60 Upper 159-ISO50

QAN200L 8000 104003S1 MCSBELT9205GT40 85

HEIDENHAN

QAN200U 8000 104003S1 MCSBELT9205GT40 Under 147-ISO40

QAN260L 6000(8000) 104003E MCSBELT10648YU60 Upper 117-ISO50

QAN260U 6000(8000) 104003E MCSBELT10648YU60 Upper 117-ISO50

SJ-D5.5/120-01 10000(12000) MCSGS384028P 300/500

MITSUBSHI SJ-D7.5/120-01, 12000 MCSGS383238P 85

SJ-D11/100-01 10000 MCSGS425548P Under 147-ISO40

αiI3/12000 10000(12000) MCSGS384028P 300/500

FANUC

αiI6/12000 12000 MCSGS383238P 85

αiI8/12000 12000 MCSGS425548P Under 147-ISO40

αiI12/12000 12000 MCSGS425548P Upper 159-ISO40

QAN200L 12000 MCSGS425538P 85

HEIDENHAN QAN200U 12000 MCSGS425538P Under 147-ISO40

QAN200UH 12000 MCSGS425538P Under 147-ISO40

3 MOVEMENT AND INSTALLATION

3.1 The Requirement of Machine Installation Environment

The machine should be installed under the following conditions:

Before dismantle off the wooden case of machine please place machine on flat floor and empty space, in

order to keep every internal components accurately of machine and long lifetime, and machine working in best condition in further future Please refer to below way of machine placed:

Please place machine on location with flat floor after dismantle off the wooden case of machine, in order to

keep every internal components accurately of machine and long lifetime, and machine working in best

condition in further future Please refer to below ways of machine placed:

1 Peripheral temperature: -25°C ~ 55°C,

2 Relative humidity: 75% RH or less

3 Atmosphere: free from excessive dust, acid fume, corrosive gases and salt

4 Electric equipment is capable of operating correctly at altitude up to 1000 m above mean sea level

5 Please avoid exposing to heat rays or direct sunlight that can change the temperature of the environment

6 Please avoid exposing to abnormal vibration

7 The machine needs ground earth connection

3.1.1 Power

1 Power : 3 Phase, 75A, rated voltage 5% and 22KVA, See Table 3.1

2 Frequency : rated frequency 2%

3 Use a constant voltage regulator if the voltage is not stable The supplier will not take the responsibility, if

the machine is damaged by unsteady voltage

3.2 Installation Precautions

1 To ensuring the base adhere to the ground don’t use mixing oil or grease

2 Please fix the foundation as the 3.4.1 to ensure stably

3 After finishing adjusting the leveling, be sure to keep the bottom of machine10mm higher than the floor

4 The concrete cement must be the same level with the base and must congeal rigidly

5 Power supply specification:

Ex

KVA : (7.5kW+2.0kWx3+2kW) / 0.746 = 20.777 kVA 220V, A : 20.777 kVA / 220V / 1.732 x 1.2 x 1000 = 65.4 A 380V, A : 20.777 kVA / 380V / 1.732 x 1.2 x 1000 = 37.9 A

Table 3.1

3.3 Movement Installation Precautions

The machine suitable environment conditions for the storage are as below:

a Peripheral temperature: -25 ~ 55°C, and up to +70°C for short periods less than 24 hrs

b Relative humidity: 30% ~ 95% RH

c Atmosphere: free from excessive dust, acid fume, corrosive gases and salt

3.3.1 Movement When Machine Packed

3.3.1.1 Move With Forklift Truck

1 The loading weight of forklift truck must be over the machine weight Please refer the Table 3.2 for the

machine weight (Fig 3.1)

2 Before move the machine, please refer the Table 3.2 for the machine size Be sure there is no any

blockage at the moving path Or clean all blockages before moving

3 Adjust the fork of the forklift truck to the right position and be aware of gravity center of the machine after

packed The machine must be placed in the center of forklift truck to avoid it tilt and damage the machine

or injure the people

4 Be careful for the height of forklift truck when lifting Don‘t raise too high that will generate vibration

because of the tilt of the machine

5 Laying machine down slowly and carefully

6 Have someone instruct the movement when moving machine to assure security

3.3.1.2 Move With Crane When Machine Was Packed

1 The loading weight of crane must be over the machine weight Please refer the Table 3.2 for the machine weight Forbid moving the machine with crane that can’t comply with the requirement avoid any accident happened

2 The cable and the chain of the crane must also be over the machine weight to avoid any accident

happened

3 Before move the machine, please refer the Table 3.2 for the machine size Be sure there is no any

blockage at the moving path Or clean all blockages before moving

4 Adjust the chain and the rope to right position and be aware of gravity center of the machine after packed

The machine must be kept on the load center to avoid tilt that will damage the machine and injure people

5 Have someone instruct the movement when moving the machine to assure security

Table 3.2

3.3.2 Movement When Machine Was Unpacked

3.3.2.1 Move With Forklift Truck

1 The loading weight of forklift truck must be over the machine weight Please refer the Table 3.3 for the machine weight (Fig 3.2)

2 Before move the machine, please refer the Table 3.3 for the machine size Be sure there is no any

blockage at the moving path Or clean all blockages before moving

3 Adjust the fork of folk lift truck to the right position and be aware of the gravity center of the machine The machine must be placed in the center of forklift truck to avoid it tilt and damage the machine or injure the people The front and rear sides of the machine are not allowed to touch with forklift truck Keep the

machine at least 15cm away from masts of the forklift truck Place two wooden blocks of 90cm length and 20cm width between the machine and masts respectively, as Fig 3.2

4 Be careful for the height of forklift truck when lifting Don‘t raise too high to avoid the machine tile and

generate the vibration

5 Laying the machine down slowly and carefully to avoid any damage

6 Have someone instruct the movement when moving the machine to assure security

3.3.2.2 Move With Crane

1 The loading weight of crane must be over the machine weight Please refer the Table 3.3 for the machine weight Forbid moving the machine with crane that can’t comply with the requirement avoid any accident happened (Fig 3.2)

2 The loading weight of the cable and chain of crane must be over the machine weight to avoid any accident happened

3 The machine is not allowed to move by crane directly without packing It can be moved with crane by using sling supplied from us Forbid using any hanger, wire, rope etc to move the machine Otherwise, it will cause series accident to the machine and the people

4 Refer Table 3.3 for the unpacked machine size Be sure there is no any blockage at the moving path

Or clean all blockages before moving

5 Adjust the chain and cable to the right position and be aware of the gravity center

of the machine The machine must be

placed in the load center of crane to

avoid machine tilt that damage the

machine and injure the people

6 Have someone instruct the

3.4 Installation

3.4.1 Foundation

Protrusion of Secondary concret Machine

Foundation bolt Mortar

Lock nut Nut and washer Jack bolt plate

3.4.2 Remove Fixed Brackets

1 Remove fixed screws from A, B, C, and D (Fig 3.4) B and C can be moved out after removed fixed screws

2 Power on to raise the spindle head to removing A

3 Descend the spindle head to raise the balance counter weight E to the right position Before remove D out

be sure the chain at the correct position

4 Remove fixed boards, if machine has armless ATC

5 Put all fixed brackets back and fix them, when move the machine

3.4.3 Power Supply Connection

1 The standard power connects directly to the main switch of the machine is AC 3-phase 75A Main power

requirement is 22 KVA Please use 14mm2 certified cable and certified connector to connect the power If the electrical power does not comply with above specification, a transformer is required to transfer the

power to 220V AC See 3.2Installation Precautions

2 If voltage is not stable Please install a constant voltage regulator

3 The main power switch or transformer requires a 75A breaker when main power cable is connected

4 Power cable must be through the underneath of cabinet and hanged on the frame in the cabinet to connect the main power switch of machine

5 Take out the desiccant from the cabinet

6 When connecting power, all the power supply switch must be off (switch to “0” or “OFF”)

7 Power cable must be grounded

3.4.4 Leveling

1 It is very import for the precision machine to adjust the level Clean the table before calibrating

2 Put both of the longitude and transversal levelers at the middle of the table

3 Put the leveling bolts and blocks at the bottom of the base (Fig 3.4)

4 There are six or eight leveling bolts on the machine base

5 Adjust level graduations to 0.5 graduations

Block

3.5 Plate

3.5.1 Model and Safety Instruction Label

!

3.5.2 Direction Label

3.5.3 Danger Label M

L

HAZARDOUS VOLTAGE

Turn power OFF before servicing

Turning off this main power switch does not disconnect the pneumatic pressure

Dangerous of Draw

Dangerous of Puncture

Q1

Keep away form

the rotating ATC

Dangerous of Collide

4 OPERATOR‘S PANEL FANUC

User operator panel

CYCLE STOP

POWER OF

POWER ON:

E-STOP

CYCLE START

4.1 Power switch and Emergency Stop Button

4.1.1 Main Power Switch

This switch is on the electric box door If turn main power switch to “ON”

position, the main motor control panel in the power board and the main motor cooling fan start Meanwhile, power lamp located on the top of this switch comes on automatically

4.1.2 Emergency Stop (E-STOP) Button

button to set to unready state During emergency stop, the READY lamp goes off Auto operation and manual operation do not work until the controller is reset

If the E-STOP button is pressed while a move command is executed, the

moving axis stops and all other machine motion also stop

As release the Emergency stop button, please re-press “emergency

release button” to release the emergency stop Then, it can start to operate

4.1.3 Power ON/OFF Button

1 Turn on the power of the NC unit If turn on the NC power switch, the monitor will be on at the same time

2 Axes motors and spindle motor can‘t be operated until the

The key is used for enable and disable to edit program and parameters When the edit function is locked,

programs can’t be edited and parameter can’t be modified

4.1.5 Mode ILK Key

The key is used for enable and disable to use operation mode When the operation mode is locked, can’t

change to the other modes

4.1.6 O.T Release （Only in INC.-sys）

Press this button to release OT alarm, When over travel in any axis., press this button and use MPG mover the axis to release OT alarm OT alarm will happen if Reference Point Return does not be executed and travel is over the limited travel after power on the machine

As press” release the procedure”, there is no “limited switch” to protect so please be careful to moving

direction to avoid any damages

4.1.7 EMG Reset

Press

4.1.8 JOG Enable

to release emergency properly After EMG has been released then NC will be ready

While door opened, axes can’t be moved Hold to press JOG and press any axis button to move the axis

4.2 Cycle Start and Cycle Stop Button

start the program

to execute automatic operation again

CYCLE START

E-STOP

EMG RESET

E-STOPSTOP

CYCLE START

CYCLE STOP

4.3 Status and Alarm LED

4.3.1 Lube LED

This LUBE LED will be on when the lubrication oil is too low in the oil tank

4.3.2 Three colors alarm lights

In memory mode, Call a work program registered in memory

and automatic operation is executed

Operation procedure

1 Set data on the CRT setting and display unit memory screen and call a work program

2 Check whether the work program is called normally

3 Using AUTO OPERATION key to select the AUTOmode

4 Set any desired override value by using the switch

, FEED RATE OVERRIDE, set the value to 100%

5 Press

6 Press

The green flash lamp will be ON

to stop machine motion temporarily

and stop 3 axes moving with deceleration

7 Press when press continuously

to stop machine motion temporarily, the program will be executed

Memory operation terminates when M02 or M30 in the

program is executed The yellow lamp will flash

Use USER PLC repeat and turn round signal to repeat programs executed

**Notes: AUTO operation will be terminated forcibly if press RESET

4.4.2 EDIT Mode

In the EDIT mode, registration, modification, addition and deletion program can be executed

Operation procedure

1 Set data on the CRT setting and display unit EDIT screen

2 Using MODE SELECTOR switch, select EDITmode

3 The other steps see program edit operation section on NC operation manual

** and NC operation manual

Operation procedure

MDIPROG

SPINDLE

RAPIDTRAVERSE

OVERRIDE

CYCLE STARTCYCLE STOP