Engineer manual n7201a706e01

-3-2 Stopping specifications when coupled-3-3 Connecting a device or a conveyor prepared -4 How to handle the feeder cart feeder cart: option -5 Detaching and attaching the feeder table

NM-EJM9D NM-EJM2E

Model No.

Modular Placement Machine

Operating Instructions

Thank you for purchasing a Panasonic brand equipment.

● Be sure to read the Operating Instructions for proper and safe usage

● Before placing the machine in service, be sure to read the Safety precautions

● Please keep these operating instructions for future reference.

Engineer Manual

NPM-WX NPM-WXS

Use of this equipment

Contents of EU Declaration of Conformity

The following information applies to equipment to which the CE label is affixed

(Manufacturer)

Panasonic Smart Factory Solutions Co., Ltd

2-7, Matsuba-cho, Kadoma City, Osaka

This declaration of conformity is issued under the

sole responsibility of manufacturer

The object of the declaration described above is

in conformity with the requirements of the

following EU legislation and harmonized

standards:

(Council directives)Machinery Directive: 2006/42/ECEMC Directive: 2014/30/EU(Harmonized standards)

EN ISO 12100:2010,

EN 60204-1:2006 +A1:2009,

EN 61000-6-4:2007 +A1:2011,

EN 61000-6-2:2005(Authorised Representative and Authorised Person

to Compile the Technical File)Panasonic Testing CentrePanasonic Marketing Europe GmbHWinsbergring 15, 22525 Hamburg, Germany

About this equipment

For proper operation

For machine training in Europe,

you may contact Panasonic Industry Europe:

Panasonic Industry Europe GmbH FA Division

Robert-Koch-Strasse 100 85521 Ottobrunn Germany

Phone number: 0049-(0)89-453541192

Original Instructions

●The machine should be operated only by operators who have received and completed a dedicated training curriculum

●Do not allow any untrained persons to operate the machine

●For information regarding available training courses, contact Panasonic Smart Factory Solutions Co., Ltd

or distributor or the nearest service agent

●This equipment is designed and manufactured to be used for mounting electronic components on PCBs or similar boards It should not be used for any other purposes

●This equipment requires board handling equipment, i.e conveyors, at the entrance and exit side of the

machine

Intended models

This manual describes the procedures for operating and maintaining the NPM-WX and NPM-WXS

Although the NPM-WXS is a single beam model of the NPM-WX, this manual basically covers both models The photos and illustrations used with the descriptions for both models are those of NPM-WX

Descriptions or figures intended only for either model are accompanied by the model ID concerned

Applicable machine series, model IDs and model Nos are as follows:

NPM X series

NPM-WX NM-EJM9D (Both the front and rear sides)Dual beamNPM-WXS NM-EJM2E (Front side only)Single beamConfirm the nameplate to find the model ID Refer to “Product nameplate” on page 1-5-2 for details

Required checks and cleaning

■Engineer Manual

Provides necessary information for performing routine inspection,

maintenance or calibration, and the method of installation

●Please note that contents of this manual are subject to change without notice

●These manuals include the descriptions related to some options Note that such optional

features may not be provided or the descriptions may not apply to your machines depending on the specifications

●Option manuals (separate volumes)

Below manuals are included depending on your machine optional configuration.See each manual for

details

●Parts List (Mechanical

and Electrical) ●Wiring Diagram

• LNB • Feeder setup navigation • 16-Nozzle Head Constant Load

Control

• NPM-DGS • Head maintenance unit • Head Diagnosis

• PanaCIM-EE • Remote operation • Multifunctional transfer unit

• Automatic changeover • Automatic restoration • AOI Information Display

• Intelligent tape feeder • Intelligent stick feeder • Stackable Stick Feeder

• Pre-Pickup Inspection Editor • Pre-Pickup Inspection

Function(Character recognition / 2D code recognition)

• Pre-Pickup Inspection Function (Polarity)

Preparations of the intelligent feeder 1

How to read operating instructions… 1

Titles / Page number

Title

tions before production

Middle classification

number

Middle classification title When followed by

the same title

■About reference

Reference number

Major/middle/minor classification numbers

When multiple pages have the same title

Symbol to show reference

Shows to turn in the

direction of the arrow.

ACTIVATION switch

Shows to push another switch or button while holding down the ACTIVATION switch

If no origin return has been performed since power ON, return all axes to their origins beforehand.

(The position of the switch may differ from that)

Indicates to draw out to the arrow direction.

(Starts origin return)

Shows the operation results.

●Homing axis

Run Results

Screen explanation

-3-2 Stopping specifications when coupled

-3-3 Connecting a device or a conveyor prepared

-4 How to handle the feeder cart

(feeder cart: option)

-5 Detaching and attaching the

feeder table cover

Introduction

Frequently

Used Operations

-1 Greasing the PCB conveyor

-2 Greasing the conveyor L and

conveyor R (option)

-3 Greasing the XY-axis linear

guide

-4 Greasing the nozzle holder

-5 Cleaning the nozzles (option) and

the nozzle changer (option)

-6 Inspecting the conveyor

-7 Cleaning the large reflector

(4-nozzle head: (option), 3-nozzle head V2 (option))

-8 Cleaning the vacuum pump filter

-9 Inspecting the safety switches

-10 Cleaning the PCB detection

sensors

-11 Inspecting the vacuum air path

(placement head: option)

-12 Inspecting the θ-axis belt

(placement head: option)

-13 Cleaning the

components-ejection conveyor (option)

-14 Greasing the tray feeder (option)

-15 Cleaning the slots

(tray feeder magazine (option))

-16 Cleaning the safety cover

-17 Inspecting the air drain

(regulator unit)

-18 Cleaning the glasses at emitter

and receiver (height sensor: option)

-19 Cleaning the nozzle (option) and

nozzle changer (option) for support pins

-20 Cleaning the X-/Y-axis

cableveyors

-21 Cleaning the tape float sensors

-22 Cleaning the refuse box

6 -1 Cleaning the filter

(main controller)

-2 Cleaning the FA computer filter

(conveyor L: option)

7

5 -1 Cleaning the nozzle holder

(lightweight 16-nozzle head V2 / lightweight 8-nozzle head: option)

-1 Inspecting the backlight

-1 Head and nozzle changer

-3-2 How to route the transfer belts

-3-3 Replacing the PCB transfer belts of the

extension conveyor (option)

-3-4 Replacing the PCB transfer belts of the

conveyor L and conveyor R (option)

-3-5 Replacing the batteries

-3-6 Replacing the air filter element of the

placement head (lightweight 16-nozzle head V2)

-3-7 Replacing the air filter element of the

placement head (lightweight 8-nozzle head)

-3-8 Replacing the air filter element of the

placement head (4-nozzle head, 3-nozzle head V2)

8 9

-1 Inspecting the nozzle holder

(option)

-2 Inspecting the cableveyors

(XY unit)

Parts Replacement

Periodic Inspection

Every-18000-hours

-1 Overview

-1-1 When to perform calibration

-1-2 Calibration items and actions

-1-3 Jigs used for calibration

-6 Placement position / Conveyor

-7 Height sensor (option)

-15-1 Overview (placement head)

-15-2 Detailed process (placement head)

-2 Transportation

-3 Installation

-4 Main power connection

-4-1 Checking voltages of the primary power

supply and the machine

-4-2 Connection of the main power supply

-4-3 Adjusting voltages of the primary power

supply and the machine

-5 Connection of air source and

power supply

-6 Peripheral device connection

-6-1 Line configuration

-6-2 Line signal specifications

-6-3 Connection of the conveyor L

-6-4 Connection of the conveyor R

-6-5 Ethernet cables and LWS (Line Work

-9 Switching between the 17-slot

feeder cart and single tray feeder

-1 Data editing

-1-1 Overview of data edit

-1-2 PCB data edit

-1-3 PCB recognition data edit

-1-4 PCB warpage measurement point data (option)

-1-5 Support pin data edit

-1-6 Checking and editing the arrangement list

-1-7 Substitute components registration

(intelligent feeder)

-1-8 Component shape data edit

-1-9 Placement condition data edit

-1-10 Nozzle changer arrangement check

-1-11 Pattern attribute data edit

-1-12 Production data edit

-1-13 Soft switch setting

-1-14 Library check

-1-15 Data check

-2 Production data teaching

-2-1 Before starting teaching operations

-2-2 PCB recognition teach

-2-3 PCB warpage measurement point teach

(option)

-2-4 Component recognition teach

-2-5 Component displacement check

-2-6 Part vacuum offset teaching

-2-7 Placement/pickup/transcription height check

-2-8 Pickup position learning teach

-2-9 Placement coordinates teach

-2-10 Bad mark recognition teach

-2-11 Placement point recognition teach

12

Setting

Change

-1 Unit setting

-1-1 Option switch setting

-1-2 Action parameter setting

-1-3 Tower light setting

-1-4 Network setting

-1-5 Monitor setting

-1-6 Bad head setting

-2 Unit adjustment

-2-1 All-axes origin return

-2-2 Axis information check

-2-3 Input check

-2-4 Output check

-2-5 Replacing the nozzle of the placement head

-2-6 Action check of the placement head

-2-7 PCB transfer check

-2-8 Conveyor width adjustment

-2-9 Head camera information check

-2-10 Multi-recognition camera information check

-2-11 Feeder information check (intelligent feeder)

-2-12 Tray feeder action check

-3 Machine parameter

-3-1 XY position offset /XY reference mark check

-3-2 Placement position offset check

-3-3 XY/Z plane correction check

-3-4 Head origin offset check

-3-5 Head rotation center check

-3-6 Offset check per head angle

-3-7 Checking the nozzle changer height

-3-8 Head placement load coefficient check

-3-9 Conveyor origin offset check

-3-10 Tray origin offset/pickup position check

-3-11 Feeder pickup position/transcription position

offset checks

-3-12 Head camera offset check

-3-13 Multi-recognition camera check

-3-14 Height sensor offset check

13

System

Adminis-tration

14 -1 Disposing of the gas spring

-2 Handling the used batteries

-3 Repairs on or disposal of linear

1 Introduction

Safety precautions 1

DANGER Indicates an imminently hazardous situation that could result in

death, severe bodily injury or major property damage

WARNING Indicates a potentially hazardous situation that could result in

death, severe bodily injury or property damage

CAUTION Indicates a potentially hazardous situation that could result in

minor or moderate injury and property damage

Indicates actions that must not be carried out

Indicates actions that must be carried out

Indicates matters to which attention must be paid

Indicates that you must read the manual

1-1

Precautions that must be observed in order to prevent injury to the user or other persons, and damage to

property are described below

The precautions in this manual are classified into the following categories according to the degree

of possible injury or damage resulting from improper handling or operations.

■Precautions that must be observed are classified by the symbols shown and described below.

(The followings are examples of symbols)

Be sure to observe the following

To prevent injury or burn…

Emergency stop switch

(One each on the front and rear)

If you sense any danger or abnormalities,

press the emergency stop switch to stop

(If you continue to operate the machine in a dangerous or abnormal state, an accident will occur)

(Rear side: Inside

feeder table cover)

Safety switch

(Front side: Inside

feeder table covers)

●When safety switches on safety convers are

activated during operation, the machine stops

Safety switches(Front side: Inside safety cover)

Safety switches(Rear side: Inside safety cover)

Be sure to observe the following

Observe the following when putting any body parts into moving parts of the machine

(Risk of electric shock/Risk of injury if the machine

is actuated)

Take appropriate action according to your task

●When repairing control units

→ Cut off the power supply of the factory that the machine is connected to

●When performing periodic inspection or exchanging

consumable parts, control parts such as sensors or head units

→ Turn off the main power supply switch and lock out the machine

●When performing changeover or daily

maintenance, installing nozzles to the nozzle changer,placing a PCB on or removing it from the conveyor, performing maintenance of the inside of the machine

→ Turn off the servo switch and open the safety cover

b

a

Servo switch(Located one each in front and rear)

Main power switch(Located in front)

(Risk of injury due to strong attraction of stators: magnets)

Be careful not to touch the linear motor

●After shutdown, it may need three hours or more for them to cool down

to room temperature

Do not wear or bring

any metal objects near

the linear motors

(Risk of injury when your hands are

pinched or pulled in due to the strong

magnetic force of the linear motor)

●Pierced earrings, necklaces, watches

X-axis linear motor

Y-axis linear motor

Y-axis linear motor

X-axis linear motor

Shut off power before performing maintenance work

(Risk of injury or electric shock)

●When you shut off the power source, the air source is automatically shut off in conjunction

●Lock the main power supply switch with the padlock

●Put a maintenance placard during maintenance

L1 L2 L3 PE

Be aware of possibility

of electric shock from the primary line during maintenance work

(Risk of electric shock)

●Even if the main power supply is turned OFF, the power is still supplied to its primary line

To prevent injury or electric shock…

Be sure to observe the following

Primary line (The power is being supplied)

Main terminal Main power supply switch

(Risk of injury caused by misoperation,

improper adjustments or unauthorized

repair.)

●Contact us about training

Take care not to

touch hot surfaces

(Risk of burns)

●A warning label with this pictogram is

affixed to parts which may be hot

●They may remain heated even after

stopping operation

Take care to avoid

electric shock

(Risk of electric shock)

●A warning label with this pictogram is

affixed to parts which carry the potential risk of electrical shock

Do not put your

hands in the

openings between

feeders installed

(Risk of injury due to the contact with the

moving part inside the machine)

●We recommend installing all feeders so

that you will not accidentally put your hands into the machine

WARNING

Safety precautions 4

1-1

Feeder mounting area

Take care not to pinch your hands

(Risk of injury)

●A warning label with this pictogram is affixed to parts which contain the potential risk of squeezing hands

●Direct particular attention to any of the following

・When closing the cover

・When adjusting the width between rails manually or automatically

・When moving XY table, the head and the axis by hand

Be sure to ground the machine

(Risk of electric shock due to leakage or earth fault)

●Consult a professional electrical contractor

Do not put your hands or body into the moving parts

of the machine even while the machine is stopped

(Risk of injury)

●When the machine is in single stop or cycle stop state, moving parts of the machine may start running unexpectedly

if the sensors are activated

Do not touch electrified parts with wires or other conductive materials

(Risk of electric shock)

●Current-carrying parts including the connector and the terminal

When moving the feeder cart, pay careful attention

Do not touch sharp edges

of cutters or sheet-metal of feeders

(Risk of cutting fingers or hands)

Do not put any objects around emergency stop switches

(Risk of an accident due to being unable to press the switch to stop the machine in case of emergency)

CAUTION

To prevent injury or electric shock…

Be sure to observe the following

Wear a working cap or helmet and protective goggles during

maintenance work

(Risk of injury)

●Motors or control boxes

Do not apply any impact to motors or other electrical equipment

(Risk of electric shock, cause of earth fault)

●Motors or control boxes

Do not place objects on, or climb on equipment,

peripheral devices and moving parts

(Cause of damage by load or injury by failing or being stuck in the equipment)

●Covers, feeder cart

Observe the precautions

described in the Product’s

[Material Safety Data Sheet

(Risk of injury by dropping feeder/back

pain from lifting loads)

●Handle properly in accordance with the

manual

■ NPM-WX / WXS main body: Front

Warning labels 1

1-2

The following labels are attached on the products destined for the US and Canada

FRONT SIDE

Follow the instructions on labels on the locations below

If it has come off, place an order with us for it, referring to its label No in the Parts List; then, put the new one

on the proper location

Danger / Warning labels

■ NPM-WX/WXS main body: Rear

REAR SIDE

■ Tray feeder unit

■ NPM-WX / WXS main body

Danger / Warning labels

■ NPM-WX / WXS main body: Left

Warning labels 4

1-2

Warning labels

■ NPM-WX / WXS main body: Right

Warning labels

■ NPM-WX / WXS main body: X-axis unit

Warning labels 5

1-2

Danger / Warning labels

■ NPM-WX / WXS main body: Feeder table covers

■ Feeder table cover

(Option specification) for switching between 17-slot

Feeder table coverFeeder table cover

■ Feeder table cover

(Standard specification)

Warning labels 6

1-2

■ 17-slot feeder cart

Built-in monitor

■ 30-slot feeder cart

■ Tray feeder unit

Warning labels

■ Left extension dual conveyor

■ Right extension dual conveyor

■ Support station box

■ Multifunctional transfer unit

■ Power supply unit

●Attached on the right side of the unit