Công nghệ SMT máy DEK giao diện tương tác với máy man machine interface

Công nghệ SMT máy DEK giao diện tương tác với máy man machine interface MAN MACHINE INTERFACE OVERVIEW ELECTRICAL SCHEMATIC PROGRAMMABLE BEACON Beacon Set up Edit Beacon Attributes Restore Category Defaults Housekeeping Cancelling the Buzzer ADJUSTMENTS AND SETTINGS Monitor Arm Adjustments (Sliding Glass Cover) IR Keyboard Mouse Frequency Setting (Sliding Glass Cover) REPLACEMENT PROCEDURES IR Keyboard Mouse Battery (Sliding Glass Cover) ..........

OVERVIEW CHAPTER 31 MAN MACHINE INTERFACE

OVERVIEW

Figure 31-1 Man Machine Interface (Sliding Glass Cover Design)

6 IR Keyboard/Mouse Stowage (accessible by

9

5 6

7 8

1

4 3 2

12

14

13

View on Rear of LCD Colour Monitor

Figure 31-2 Man Machine Interface (SGC iX Cover Design)

2

4

5

6

3 1

9

8

7

10

30min 60min+

60min+

Current Produ K04

- Cyclec + 0%

23°C 25%

100%

Shift Goal

200 boards Board t

59 boards 68%

23

Status Process Running

On Pri le

SPC

DEK

30

1

Figure 31-3 Man Machine Interface (Metal Covers)

NOTE The magnetic trackball mouse is fitted to one of the USB connectors, depending

on the operator’s preference.

The Man Machine Interface (MMI) serves the operator with display and control functions The MMI LCD colour monitor screen is the main area for display and control The monitor allows the operator full control of the machine functions and is operated by the keyboard The sliding glass machine can also be operated by the touchscreen or with the stylus provided

4 USB Connector (in 2 positions) 9 Magnetic Trackball Mouse

5 Keyboard/Mouse (located inside the machine) 10 LCD Colour Monitor

1

2

3

4

5

6

7

8

9

10

4

Figure 31-4 DEK User Interface

The MMI monitor also displays:

• Consumable low warning messages

• Error messages Display is also achieved using the tricolour beacon which indicates the machine status

6 Machine Commands Panel

Current Product: DEK04

- Cycle Time+ 0.0 sec

0%

25%

50%

75%

100%

Batch Limit

200

0 0

Status Process

Setup

Product

Maintenance

Adjust

Interactiv

Change Print Direction

Help

Shut Down Dispenser

Print

Clean 1

Language

Clean 2

QC Calc Open Cover

Commands

Change Operator Clean 1

Clear Board Count

3

4

5

6 7

8

9

Control of the machine is also achieved using:

• Keyboard/mouse/trackball

• E Stop button

• Jog buttons

• System button

ELECTRICAL SCHEMATIC

ELECTRICAL SCHEMATIC

Green Amber Red Common

VGA 12V

M37PL27 M37PL25

9SW3 Lid

NOTE The

9PL01 9PL02

9LP1 Internal

PROGRAMMABLE BEACON

PROGRAMMABLE BEACON

If the programmable beacon option is fitted, the user can configure it for operation in response to a set of events; these events are listed in the table below as categories For example, a Paper Low condition instigates a warning action; on the beacon, the user has programmed this event to have both the amber and green indicators on constantly The attribute is representative of the state of the beacon indicators and the buzzer

At machine start up, the programmable beacon information is loaded; if a file is corrupt an action selection pane is displayed The user may Retry the operation

to attempt to clear the failure or Restore the Factory Default settings

NOTE Restoring factory default settings overwrites the current data with settings assigned at machine build Any additional categories that have been created are removed.

If during normal operation the factory default settings need to be restored; navigate to: Machine \Options\ Beacon and select the Restore Factory Defaults button from the left side panel This opens the action selection page (see

Initialisation Initialised from start up, diagnostics or ready page STEADY

Waiting for Up/Downline Machine While Machine is waiting for Up/Downline transfer STEADY

Operator Adjust While operator has selected Adjust from ready or

Operator Clean Screen While operator has selected Clean Screen from

Operator Paste Knead While operator has selected Paste Knead from

Operator Load Paste While operator has selected Paste Load from

Operator Cover Open While operator has opened the printhead cover STEADY

Kneading/Paste Load While machine is performing an automatic Knead

PROGRAMMABLE BEACON

below.)

Select Abort if changes are not required or select Restore Factory Defaults

to overwrite the current data with settings assigned at machine build

PROGRAMMABLE BEACON

NOTE All factory categories are reset to the factory default conditions; any created categories are deleted.

Figure 31-5 Factory Set and Created Categories

Figure 31-6 Created Category deleted and Factory Set Category

(Maintenance) restored Beacon Set up To enable the functionality navigate to the following: Machine

Setup\Options\Programmable Beacon and select Enabled.

To set up the programmable beacon navigate to the following: Machine Setup\ Options\ Beacon

Select Beacon from the navigation panel to create categories, assign

condi-tions to the categories, restore category default condicondi-tions and restore factory default conditions

PROGRAMMABLE BEACON

To create a new category, from the navigation panel select Create Category.

The new category pane opens

Type in the new category name; the create category button remains greyed out

until a unique category name is assigned On completion select Create

Category

All new categories are automatically assigned a default status where all indica-tors are in the OFF state

PROGRAMMABLE BEACON

Edit Beacon

Attributes The three lights and the buzzer can be programmed In each case, they can be in a steady state, pulsing (shown radiated) or OFF (shown with a red cross)

Select the category from the table followed by the lights or buzzer on the beacon representation (Calibration is shown selected above) When the indicators are selected on the beacon representation they can be switched ON, OFF or Pulsing In the Open Cover category (table row 6) this has been set up as follows: Red Indicator pulsing; Yellow indicator ON steady; Green indicator OFF; Buzzer ON steady

Select Assign Conditions.

The user can assign conditions to a category; custom categories can be created

PROGRAMMABLE BEACON

where the beacon representation is the same for each category

Select Edit.

Select the category(ies) for the conditions to apply

On the previous page the category has been chosen - Operator Adjust; in the example above, the ProFlow Kneading or ProFlow Paste Load beacon

condi-PROGRAMMABLE BEACON

tion has been applied to it

Restore Category

Defaults Selecting the restore category defaults button on the Beacon page opens the action selection page below

This action restores the default conditions to any category that is highlighted as being selected on the Beacon page

NOTE The restore default for categories which have been created is as shown below; all indicators are OFF The default condition for categories which have not been created by the user are reset to the factory default condition for the category.

Figure 31-7 Category as Created

Figure 31-8 Category Restored

PROGRAMMABLE BEACON

Housekeeping Data files are stored in an.xml format; access to the files for viewing is via the

housekeeping functionality Select the E:\Config folder

Cancelling the

Buzzer When the buzzer is active it can be de-activated by selecting the Cancel Buzzer button on the top menu panel

ADJUSTMENTS AND SETTINGS

ADJUSTMENTS AND SETTINGS

Monitor Arm

Adjustments

(Sliding Glass

Cover)

NOTE The monitor may sustain damage if any of the adjustment locking mechanisms are released without supporting the monitor.

The monitor arm has the following adjustments to optimize the viewing angle of the monitor:

• The monitor arm lower bearing joints allow the monitor to be swivelled in

an arc from left to right

• The monitor arm has a sliding height adjustment which is secured by a thumb screw The height variation is +/- 48mm from the central position

• The monitor arm incorporates two joints allowing the monitor to be tilted forwards or backwards for optimum viewing angle and aiding the operator

to eliminate overhead lighting glare from the screen Each joint has a tilt

of +/- 20° and is secured using a 4mm Allen key.

48mm

48mm

ADJUSTMENTS AND SETTINGS

IR Keyboard/

Mouse Frequency

Setting (Sliding

Glass Cover)

NOTE The combination setting for each machine is factory set and logged onto the machine Configuration and Despatch documentation This combination is also recorded onto a DEK database for each machine serial number DEK must be informed of any change to the set combination

The IR keyboard and mouse has a combination of 16 settings which can be changed for the following reasons:

• Adjacent machine frequency conflict

• Keyboard/Mouse unit replacement

Carry out the following procedure to change the frequency combination setting:

1 Turn the hand held IR keyboard/mouse upside down

2 Unclip and remove the battery compartment panel A four way bit switch is located in the top left hand corner of the battery compartment, figure below refers

3 Using a suitable tool (eg instrument screwdriver) move the four bit switches

to any of the 16 configurations (each switch has two positions, the figure above shows all four switches in the forward position)

4 When a switch setting is made the IR receiver unit has to be set to recognise the new keyboard configuration

5 Remove the IR receiver unit from above the monitor (held by velcro fastener) for access to the ID_ACK button on the underside of the unit, figure overleaf refers

Underside of IR Keyboard/Mouse

Battery Compartment

ON

Bit Switches

ADJUSTMENTS AND SETTINGS

6 Using a small instrument screwdriver or similar, press the ID-ACK button on the underside of the receiver unit The receiver interrogates the host keyboard/mouse, (the frequency combination of the keyboard unit is dedi-cated to the receiver unit)

NOTE Ensure that the IR keyboard/mouse is aimed at the IR receiver and is within five metre range.

7 Re-position the IR receiver above the monitor

The keyboard/mouse is now ready for use

REPLACEMENT PROCEDURES

REPLACEMENT PROCEDURES

IR Keyboard/

Mouse Battery

(Sliding Glass

Cover)

The hand-held IR keyboard/mouse is powered by two AA type (or equivalent) 1.5 volt batteries

For replacement of the IR keyboard/mouse batteries carry out the following procedure:

1 Invert the keyboard/mouse to access the unit battery compartment panel

2 Unclip the battery panel and remove

3 Remove the used AA batteries and dispose of in accordance with national, federal or local legislation

4 Fit two replacement AA 1.5V (or equivalent) batteries in the correct config-uration, figure above refers

5 Refit the battery compartment panel

6 When new batteries are fitted, the keyboard/mouse resets to default settings and does not communicate with the IR receiver unit Follow Steps 5 to 7 of the IR Keyboard/Mouse Frequency Setting - Adjustments and Settings section of this chapter

The battery replacement procedure is now complete

CALIBRATIONS

Touchscreen

Calibration To Recalibrate the touchscreen carry out the following procedure:1 To access the Start button on the Windows task bar, press the Windows

key

2 Select Programs, Touchscreen and Touchscreen Control Panel.

3 Follow the on screen instructions

4 Touchscreen calibration is now complete

5 Restore the DEK program

CALIBRATIONS